Bulletin of the Chinese Ceramic Society, Volume. 44, Issue 5, 1878(2025)
Effect of Aluminum Dross on Microstructure and Properties of Low Carbon Al2O3-C Refractory Materials
To achieve the high-value utilization of aluminum dross solid waste resources, this study introduced aluminum dross as a substitute material for α-Al2O3 in low carbon Al2O3-C refractory materials. Using tabular corundum, flake graphite, aluminum powder, and silicon powder as the primary raw materials, low carbon Al2O3-C refractory materials were fabricated. The effects of substituting α-Al2O3 with aluminum dross on the microstructure, oxidation resistance, erosion resistance, and thermal shock resistance of the materials were investigated. The results indicate that after carbon-buried heat treatment at 1 400 ℃, the substitution of α-Al2O3 with aluminum dross leads to a reduction in bulk density and an increase in apparent porosity. However, it also promotes the formation of a SiC whisker network structure inside the material, thereby enhancing the microstructure of the material. In oxidation experiments, compared to the use of α-Al2O3 as an additive, adding aluminum dross is more conducive to the formation of the mullite phase. After adding aluminium dross, the appropriate amount of liquid phase generated at high temperature can effectively fill the pores of the oxide layer on the material surface, thereby improving the material's oxidation resistance, erosion resistance, and thermal shock resistance. Specifically, the oxidation index decreases from 88% to 52%, the corrosion index experiences a marked reduction, and the residual strength ratio increases from 87% to 97%.
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QIAO Changtong, YU Chao, DENG Chengji, WANG Xuan, DING Jun, LIU Zhenglong, ZHU Hongxi. Effect of Aluminum Dross on Microstructure and Properties of Low Carbon Al2O3-C Refractory Materials[J]. Bulletin of the Chinese Ceramic Society, 2025, 44(5): 1878
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Received: Sep. 25, 2024
Accepted: Jun. 12, 2025
Published Online: Jun. 12, 2025
The Author Email: YU Chao (chaoyu@wust.edu.cn)