Miniaturized and lightweight imaging systems are fast becoming integral to consumer electronics,industrial,medical,and automotive sectors[
Journal of Infrared and Millimeter Waves, Volume. 43, Issue 5, 603(2024)
Long wavelength infrared metalens fabricated by photolithography
Metasurfaces in the long wave infrared (LWIR) spectrum hold great potential for applications in thermal imaging, atmospheric remote sensing, and target identification, among others. In this study, we designed and experimentally demonstrated a 4 mm size, all-silicon metasurface metalens with large depth of focus operational across a broadband range from 9 μm to 11.5 μm. The experimental results confirm effective focusing and imaging capabilities of the metalens in LWIR region, thus paving the way for practical LWIR applications of metalens technology.
Introduction
Miniaturized and lightweight imaging systems are fast becoming integral to consumer electronics,industrial,medical,and automotive sectors[
Metasurfaces,artificially arranged nanostructures with sub-wavelength patterned layers[
Contrary to the short-wave range,LWIR requires higher imaging tolerances due to its all-weather applicability in military and security sectors,necessitating a larger DOF [
Given the diverse and com plex requirements of long-wave infrared metalenses,including collecting more light for imaging,expanding the size of the metalens becomes essential[
In the present study,we introduce a metalens with extensive DOF for LWIR focusing. Such a metalens is designed based on propagation phase modulation with silicon and can be realized through a straightforward single-step UV lithography process,which is capable of performing in the 9- 11.5 μm wavelength range.
1 Design
The design of the unit cell must balance the high refractive index and low absorption of the material in use. Many of the cells employed in recent work are complex media,reducing their process compatibility. Our solution to these challenges is a silicon cylinder structure relying on propagation phase modulation. As illustrated in
Figure 1.The meta-atoms of metalens:(a) Schematic diagram of designed meta-atoms; (b) The relationship between propagation phase and radius of meta-atoms in LWIR; (c) The transmission spectrum of meta-atoms in LWIR; (d) The electric field distribution of meta-atoms at wavelength of 9-11.5 μm
Simulations performed using finite-difference time-domain (FDTD) methods demonstrate that the propagation phase can be adjusted by modifying the radius of the subwavelength meta-atoms. The propagation phase versus radius is displayed in
The ideal phase distribution
Here,(x,y) denotes the spatial coordinates of the unit structure, λ represents the free space wavelength,and f is the focal length of the metalens. It can be understood from this equation that with the same radial distance and wavelength,a higher focal length results in a smaller geometric phase difference. This implies a higher requirement for phase regulation accuracy,substantially increasing the fabrication complexity.
For the metalens to have sufficient phase control capability and focusing efficiency,it's necessary that the metalens' meta-atoms can cover a phase of 2π,and that each meta-atom exhibits high transmittance. Based on the optical response results displayed in
The DOF of a lens can be generally expressed as per
where NA = sin[arctan(D/(2f))],and D is incident aperture. To augment the DOF of the metalens,one can either reduce the incident aperture or increase the focal length. However,reducing the incident aperture will compromise the metalens resolution,while a significantly larger focal length will enlarge the entire optical system. Therefore,continuous optimization is required to select the appropriate incident aperture and focal length. According to Huygens' principle,the phase gradient over the surface of a metalens determines the propagation direction of the transmitted light[
We first designed a metalens structure with a central wavelength of 10.5 μm using the outlined method. Simulation results confirmed a commendable focusing effect and substantial DOF within the broadband range of 9-11.5 μm.
Figure 2.The simulation results of metalens in 1 mm diameter:(a-c) Simulated focusing effect at the operating wavelength of the 9,10 and 10.5 μm for a metalens with a central wavelength of 10.5 μm; (d-f) Comparison of the surface phase distribution of the metalens at 9,10 and 10.5 μm. The dot plots are the theoretical surface phase distribution of the metalens with different operating wavelengths,and the error bar shows the deviation of the actual phase distribution
Next,we studied the focusing deviation of the metalens during broadband operation.
2 Experiment
To enhance the practical application performance of the metalens,we designed a 4 mm diameter metalens with focal length of 4 mm and central wavelength of 10.5 μm.
Figure 3.The fabrication of metalens:(a) Fabrication process flow diagram of the metalens; (b) Local view of the fabricated metalens; (c) Photograph of the fabricated metalens; (d) Full view of the surface of the metalens
Figure 4.Focusing performance test of the fabricated LWIR metalens:(a) Index path of experiment; (b) Simulation intensity of the focal plane; (c) Measured power intensity across the focal plane; (d) Intensity fitting of the focal spot. The original data are taken from (c);(e) Image of the focal spot along the axis of the metalens
Subsequently,we fabricated the metalens via photolithography. The fabrication process involved direct utilization of pure silicon wafer to create samples with a substrate thickness of 625 μm. The process commenced with transferring the pattern from the mask plate onto the photoresist using ultraviolet lithography. This was followed by applying a chromium layer on the sample surface through magnetron sputtering. Afterward,we employed the lift-off process to wash off the photoresist,leaving behind the chromium pattern. Inductively coupled plasma (ICP) etching technology was used to create the metasurface and removed the remaining chromium using ceric ammonium nitrate. This process notably reduced the production budget and complexity as it employed only one-step UV lithography and ICP etching instead of low-temperature deep silicon etching. The process flow diagram is shown in
To validate the focusing effect and practical application capability of our metalens,we designed and conducted a series of test experiments. The experimental setup,as shown in
Focusing efficiency is defined as the ratio of integrated power within the circle having radius 1.5 × FWHM to the incident power on the metalens[49]. The focusing efficiency value for the metalens is 41.8%. When comparing the experimental performance with the simulation and theoretical performance,slight deviations from the simulation results were observed. These data were accurately computed with the aid of a Gaussian fitting function,with the focal spot after Gaussian fitting presented in Fig. S7. The deviations were attributed to discrepancies between the experimental light source and the simulated light source. In the DOF measurement,the DOF was defined as the axial distance when the maximum FWHM of the focusing spot is reduced to half. The measured DOF was approximately 11 times of the focus wavelength. Detailed results are provided in
Subsequently,we used the metalens for passive imaging. The experimental setup involved removing the lens of the traditional infrared camera and replacing it with our metalens. The distance between the metalens and the detector plane was adjusted,and the camera's signal was directly input into the computer for reading. The optical path diagram of the imaging experiment is given in Fig. S8. We tested different targets (at the same distance) and observed good results.
Figure 5.Metalens imaging experiment results:(a) Photograph of monitor; (b) Photograph of face; (c) Photograph of hands; (d) Photograph of fire
3 Conclusions
Our successful implementation of the infrared imaging experiment demonstrates the versatility of our design. As these metalens are made of pure silicon,they are compatible with the complementary metal-oxide semiconductor (CMOS) platform and additional devices. This compatibility simplifies the building of the light path,making system miniaturization achievable.
In conclusion,this letter presents the design and fabrication of a metalens structure with a substantial DOF and broad band operation. We have demonstrated the LWIR focusing capability of an all-silicon metalens through using the thermal infrared spontaneous broadband radiation of the target to achieve passive imaging experiments. This research opens up numerous possibilities for various applications such as low-visibility imaging,robot guiding systems,and portable military detection etc. We are confident that the 9-11.5 µm metalens can be successfully integrated into optical systems,thereby paving the way for extensive applications in infrared imaging.
Supplemental document
Supplement materials and experimental details can be obtained by email from the authors.
[8] V SARAGADAM, Z HAN, V BOOMINATHAN et al. Foveated Thermal Computational Imaging in the Wild Using All-Silicon Meta-Optics. ArXiv(2022).
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Yun-Peng LI, Jia-Cheng LUO, Ruo-Nan JI, Mao-Bin XIE, Wen-Nan CUI, Shao-Wei WANG, Feng LIU, Wei LU. Long wavelength infrared metalens fabricated by photolithography[J]. Journal of Infrared and Millimeter Waves, 2024, 43(5): 603
Category: Infrared Materials and Devices
Received: Mar. 11, 2024
Accepted: --
Published Online: Dec. 2, 2024
The Author Email: WANG Shao-Wei (wangshw@mail.sitp.ac.cn)