International Journal of Extreme Manufacturing, Volume. 1, Issue 1, 12007(2019)

The ‘skin effect’ of subsurface damage distribution in materials subjected to high-speed machining

Bi Zhang1,2、* and Jingfei Yin3
Author Affiliations
  • 1The Southern University of Science and Technology, Shenzhen, People’s Republic of China
  • 2The University of Connecticut, Storrs, CT, United States of America
  • 3Dalian University of Technology, Dalian, People’s Republic of China
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    This paper proposes the ‘skin effect’ of the machining-induced damage at high strain rates. The paper first reviews the published research work on machining-induced damage and then identifies the governing factors that dominate damage formation mechanisms. Among many influential factors, such as stress–strain field, temperature field, material responses to loading and loading rate, and crack initiation and propagation, strain rate is recognized as a dominant factor that can directly lead to the ‘skin effect’ of material damage in a loading process. The paper elucidates that material deformation at high strain rates (>103 s-1) leads to the embrittlement, which in turn contributes to the ‘skin effect’ of subsurface damage. The paper discusses the ‘skin effect’ based on the principles of dislocation kinetics and crack initiation and propagation. It provides guidance to predicting the material deformation and damage at a high strain-rate for applications ranging from the armor protection, quarrying, petroleum drilling, and high-speed machining of engineering materials (e.g. ceramics and SiC reinforced aluminum alloys).

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    Bi Zhang, Jingfei Yin. The ‘skin effect’ of subsurface damage distribution in materials subjected to high-speed machining[J]. International Journal of Extreme Manufacturing, 2019, 1(1): 12007

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    Paper Information

    Category: Topical Review

    Received: Mar. 15, 2019

    Accepted: --

    Published Online: Jun. 4, 2020

    The Author Email: Bi Zhang (Zhangb@SUSTech.edu.cn)

    DOI:10.1088/2631-7990/ab103b

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