Acta Optica Sinica, Volume. 41, Issue 22, 2205001(2021)

Optimization of Diamond Turning Process for CaF2Diffractive Optical Elements

Xiang Gao1, Chuang Li1, Jinyan Kan2, and Changxi Xue1、*
Author Affiliations
  • 1School of Opto-Electronic Engineering, Changchun University of Science and Technology, Changchun, Jilin 130022, China
  • 2Shanghai Aerospace Control Technology Institute, Shanghai 201109, China
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    In order to improve the surface quality and diffraction efficiency of CaF2 diffraction optical element (DOE) processed by single point diamond turning, a mathematical model is proposed to reveal the effect of surface roughness error and surface profile error on diffraction efficiency based on Beckman scalar scattering theory and effective area method first. Then, the turning model of CaF2 DOE is optimized combining with the turning characteristics of CaF2 and the structural characteristics of DOE. At the same time, the optimal turning positions and tool radii of half-round tool under different process conditions are given, which realizes the control of the surface roughness of CaF2 DOE. Finally, the high surface quality CaF2 DOE with a surface roughness of 3.4 nm and a shadow region width of 28.7 μm is obtained with the guidance of the optimized model, which verifies the reliability of the proposed optimized turning model. The proposed optimized turning model has great significance for improving the imaging quality of the refraction-diffraction hybrid optical system containing CaF2 DOE.

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    Xiang Gao, Chuang Li, Jinyan Kan, Changxi Xue. Optimization of Diamond Turning Process for CaF2Diffractive Optical Elements[J]. Acta Optica Sinica, 2021, 41(22): 2205001

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    Paper Information

    Category: Diffraction and Gratings

    Received: Apr. 22, 2021

    Accepted: Jun. 3, 2021

    Published Online: Nov. 17, 2021

    The Author Email: Xue Changxi (xcx272479@sina.com)

    DOI:10.3788/AOS202141.2205001

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