APPLIED LASER, Volume. 44, Issue 12, 53(2024)

Effect of Distance Between Laser Beam and Welding Wire(DLA)on Stability of Laser-Arc Hybrid Welding

Yan Mingliang1, Zhang Peilei1、*, Zeng Jie1, Liu Qingyong1, Wang Qingzhao2, Wang Ren3, and Yu Zhishui1
Author Affiliations
  • 1School of Materials Science and Engineering, Shanghai University of Engineering Science, Shanghai, 201620, China
  • 2Shanghai Sany Heavy Machinery Co., Ltd., Shanghai, 201306, China
  • 3CRRC Qingdao Sifang Co. Ltd., Qingdao 266111, Shandong, China
  • show less

    This study conducted laser-MAG hybrid welding on 12 mm thick AH36 high-strength steel without beveling. The influence of the distance between the laser and the wire on weld bead formation was investigated, and high-speed photography was used to observe and analyze the behavior of droplet transfer and molten pool flow during the welding process. The results show that as the distance between the laser and the wire increases, the coupling effect of the two heat sources gradually weakens, the molten pool in the keyhole area gradually separates from the arc action area, the keyhole becomes unstable, and the flow behavior of the molten metal fluctuates significantly. When DLA (Distance between Laser and Arc) is 4 mm, the best weld bead formation is achieved; when DLA is 0, 2 mm, the weld has defects such as spatter and undercut; when DLA is 6, 8, 10 mm, the weld formation has defects such as depression, porosity, and hump. As DLA increases from 0 mm to 10 mm, the frequency of short-circuit transition first decreases and then increases, and the laser′s hindrance effect on the jet transition gradually weakens until it disappears.

    Tools

    Get Citation

    Copy Citation Text

    Yan Mingliang, Zhang Peilei, Zeng Jie, Liu Qingyong, Wang Qingzhao, Wang Ren, Yu Zhishui. Effect of Distance Between Laser Beam and Welding Wire(DLA)on Stability of Laser-Arc Hybrid Welding[J]. APPLIED LASER, 2024, 44(12): 53

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Received: May. 8, 2023

    Accepted: Mar. 11, 2025

    Published Online: Mar. 11, 2025

    The Author Email: Peilei Zhang (yml1679370976@163.com)

    DOI:10.14128/j.cnki.al.20244412.053

    Topics