Journal of Inorganic Materials, Volume. 40, Issue 4, 425(2025)

High-temperature Water Vapor Corrosion Behaviors of Environmental Barrier Coatings with Yb2O3-modified Silicon Bond Layer

Ruihui LIANG, Xin ZHONG*, Du HONG, Liping HUANG, Yaran NIU, and Xuebin ZHENG
Author Affiliations
  • Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China
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    Rare earth silicate environmental barrier coatings (EBCs) are important materials that can be applied to hot sections for the new generation of high thrust-to-weight ratio aero engines. However, oxidation and cracking of the silicon bond layer are significant factors leading to failure during service. Modifying the silicon bond layer has become an important method to extend EBCs’ service life. In this work, Yb2O3 was doped in the silicon bond layer to mitigate cracking under high-temperature water vapor conditions, as well as to improve its corrosion resistance. Five kinds of EBC systems (Si-Yb2O3)/Yb2Si2O7/Yb2SiO5 with different Yb2O3 doping (0, 5%, 10%, 15%, 20%, in volume) were prepared on SiC substrates using vacuum plasma spraying technology. Their water-oxygen corrosion behavior was studied, and mechanisms at 1350 ℃ beneath their behavior were revealed. The results indicated that doping an appropriate amount (5%) of Yb2O3 into silicon effectively facilitates the reaction with SiO2 and its subsequent consumption during high-temperature water vapor corrosion. This process reduces the stress variations associated with SiO2 phase transition (βα) and inhibits formation of longitudinal cracks in mixed thermal growth oxide (mTGO) layer, thus enhancing structural stability. Furthermore, the reaction product of Yb2Si2O7 exhibits a suitable coefficient of thermal expansion (CTE) and chemical compatibility. Notably, increasing Yb2O3 content results in formation of interconnected "skeleton" structure within the bond layer, which may provide a direct pathway for oxidizing substances to permeate into the interior of coating, thereby facilitating corrosion process within the bond layer, and ultimately diminishing the water vapor corrosion resistance of EBC systems.

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    Ruihui LIANG, Xin ZHONG, Du HONG, Liping HUANG, Yaran NIU, Xuebin ZHENG. High-temperature Water Vapor Corrosion Behaviors of Environmental Barrier Coatings with Yb2O3-modified Silicon Bond Layer [J]. Journal of Inorganic Materials, 2025, 40(4): 425

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    Paper Information

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    Received: Sep. 14, 2024

    Accepted: --

    Published Online: Sep. 2, 2025

    The Author Email: Xin ZHONG (zhongxin@mail.sic.ac.cn)

    DOI:10.15541/jim20240411

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