Chinese Journal of Lasers, Volume. 49, Issue 12, 1202004(2022)

Status and Development Trend of Laser Welding Technology for Automotive Body

Yu Wang1... Leshi Shu1, Shaoning Geng1, Bin Li1,2, Chunming Wang3 and ping Jiang1,* |Show fewer author(s)
Author Affiliations
  • 1National Engineering Research Center for Manufacturing Equipment Digitization, School of Mechanical Science and Engineering, Huazhong University of Science & Technology, Wuhan 430074, Hubei, China
  • 2Wuhan Newlaz Intelligent Technology Co., Ltd., Wuhan 430074, Hubei, China
  • 3School of Materials Science and Engineering, Huazhong University of Science & Technology, Wuhan 430074, Hubei, China
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    Figures & Tables(17)
    Schematic of laser deep penetration welding process
    Overall tensile strength versus heat input[26]
    Schematic of laser filler welding process
    Application of laser brazing in automotive industry[33]. (a) Laser joining of hatchback parts; (b) principle diagram of laser brazing
    Principle diagram of trifocal laser brazing[39]
    Thermal imaging in brazing process[39]. (a) Monofocal brazing; (b) trifocal brazing
    Microstructures at selected regions for joints obtained with different filler metals[43] . (a)-(c) Pure Al; (d)-(f) AlSi5; (g)-(i) AlSi12
    Schematic of laser-arc hybrid welding process[45]
    Weld morphologies under different welding schemes[46] . (a) Laser guided arc; (b) arc guided laser
    Formation of laser-dominated region and laser-MIG hybrid-dominated region[48]. (a) Laser-dominated region in laser welding process; (b) MIG-dominated region in MIG welding process; (c) laser-MIG hybrid-dominated region in laser-MIG hybrid welding process
    Weld appearance and microstructures for laser-MIG hybrid welding[48]. (a) Weld appearance; (b) fine dendrite in laser-MIG hybrid-dominated region; (c)-(e) morphologies of fusion line between laser-MIG hybrid-dominated region and laser-dominated region; (f) coarse dendrite in laser-dominated region
    Schematic for detection-compensation-tracking of weld seam [56]
    DIGI-LAS/MDL system used for roof welding[58]
    Relationship model between keyhole-induced porosity and multi-sensing signals[61]. (a) Relationship between keyhole depth variation and porosity; (b) CNN-based porosity detection with keyhole opening morphological characteristics
    Schematic for detection of laser welding defects based on laser vision[65]
    • Table 1. Metal materials commonly used for automotive body

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      Table 1. Metal materials commonly used for automotive body

      MaterialMaterial typeMaterial featureApplication
      SteelGeneral steelLow hardness, low tensile strengthFenders, bumpers, etc.
      Special steelHigh tensile strengthExterior body panels, wings, doors, rooves, side panels, etc.
      Aluminum alloyAl-MgHigh tensile strength, high elongation, good fatigue strengthBody frames, hood outer panels, doors, top covers, seats, wings, etc.
      Al-Mg-SiGood corrosion resistance, oxidation resistance and processability
      Magnesium alloyMg-Al-ZnHigh specific strength, good workability, good absorption of vibration and shockSteering wheel skeletons, seats, etc.
      Mg-Zn-Zr
    • Table 2. Laser welding processes commonly used for automotive body

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      Table 2. Laser welding processes commonly used for automotive body

      CharacteristicLaser deep penetration weldingLaser wire filling weldingLaser braze weldingLaser-arc hybrid welding
      Laser powerHigherHighLowLow
      Welding speedFasterSlowFastFaster
      Welding stabilityUnstableStableStableStable
      Gap toleranceLowHighHighHigh
      ApplicationTop cover, door cover, body frame, etc.Door cover, battery housing, etc.Top cover, door cover, body frame, etc.Door cover, top beam, etc.
      Component materialSteel, aluminum alloySteel, aluminum alloySteel, aluminum alloySteel, aluminum alloy
      Joint formOverlap joint, corner jointOverlap joint, corner jointOverlap joint, corner jointButt joint, corner joint
      Ratio of weld depth to widthLargeAdjustableSmallAdjustable
      Tensile strength of weld seamHigherHighLowHigh
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    Yu Wang, Leshi Shu, Shaoning Geng, Bin Li, Chunming Wang, ping Jiang. Status and Development Trend of Laser Welding Technology for Automotive Body[J]. Chinese Journal of Lasers, 2022, 49(12): 1202004

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    Paper Information

    Category: laser manufacturing

    Received: Feb. 23, 2022

    Accepted: May. 5, 2022

    Published Online: Jun. 13, 2022

    The Author Email: ping Jiang (jiangping@hust.edu.cn)

    DOI:10.3788/CJL202249.1202004

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