Acta Optica Sinica, Volume. 41, Issue 14, 1414001(2021)

Influences of Copper Film Width on Polycarbonate Welding Strength and Weld Morphological Characteristics

Xiaodong Yu, Muhui Jiang, Gongda Zhang, and Chuanyang Wang*
Author Affiliations
  • School of Mechanical and Electric Engineering, Soochow University, Suzhou, Jiangsu 215021, China
  • show less
    Figures & Tables(13)
    Schematic of laser transmission welding
    Strain gage pasting. (a) Schematic; (b) physical image
    Structural diagram of cross-section of weld part after polishing
    Cross-sectional morphologies of weldments for different laser absorption layers. (a) CB; (b) CWCB
    Deformation features of weldments for different CWCB widths when P=45 W and v=6 mm/s. (a) w=1.0 mm; (b) w=1.5 mm; (c) w=2.0 mm; (d) w=2.5 mm; (e) w=3.0 mm; (f) w=3.5 mm
    Effects of CWCB width on deformation depth and area
    Overflow morphologies on weld edges for different CWCB widths. (a) w=1 mm; (b) w=2 mm; (c) w=3 mm
    EDS analysis images of cross section. (a) Elemental distribution; (b) elemental distribution for C; (c) elemental distribution for O; (d) elemental distribution for Cu
    Schematic of compositions of weld seam
    Effects of CWCB width on different variables. (a) Welding strength and weld width; (b) residual stress
    • Table 1. Thermodynamic parameters of PC

      View table

      Table 1. Thermodynamic parameters of PC

      ParameterGlass transition temperature /℃Melting temperature /℃Thermal decomposition temperature /℃
      Value135--145220--230500--550
    • Table 2. Technical parameters of laser welding machine WFD120

      View table

      Table 2. Technical parameters of laser welding machine WFD120

      ParameterValue
      Laser wavelength /nm980
      Maximum laser output power /W120
      Pulse width /ms0.01--3.00
      Pulse frequency /Hz1--50
      Fiber core diameter /μm600
    • Table 3. Weldability comparison among PC plates with different absorption layers

      View table

      Table 3. Weldability comparison among PC plates with different absorption layers

      No.P /Wv /(mm·s-1)w /mmAbsorption layerS /MPaWd /mmRs /MPaD /%
      14562CWCB17.252.825.22
      CB15.632.866.0914.29
      24522CWCB18.423.7217.49
      CB16.533.7620.2413.59
      35041.5CWCB19.152.4312.33
      CB18.202.6515.2819.31
    Tools

    Get Citation

    Copy Citation Text

    Xiaodong Yu, Muhui Jiang, Gongda Zhang, Chuanyang Wang. Influences of Copper Film Width on Polycarbonate Welding Strength and Weld Morphological Characteristics[J]. Acta Optica Sinica, 2021, 41(14): 1414001

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Lasers and Laser Optics

    Received: Dec. 31, 2020

    Accepted: Feb. 5, 2021

    Published Online: Jul. 11, 2021

    The Author Email: Wang Chuanyang (cywang@suda.edu.cn)

    DOI:10.3788/AOS202141.1414001

    Topics