Journal of Applied Optics, Volume. 45, Issue 5, 1034(2024)

Topological optimization and machining experiment of lightweight aluminum mirror

Chupeng ZHANG1... Xianzhao YANG1, and Xiao CHEN12,* |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, China
  • 2National Digital Design and Manufacturing Innovation Center, Wuhan 430206, China
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    Figures & Tables(15)
    Distribution of support holes on back of mirror
    Cloud images of support radius
    Curves of support radius
    Structures of different lightweight hole mirrors
    Back reinforcement bar label
    Cloud image of size optimization results
    Image of topology optimization results
    Iteration results
    3D model after topology optimization
    Mirror fixture structure
    Single-point diamond turning mirror processing site
    Surface shape test results
    • Table 1. 6061-T6 aluminum alloy parameters

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      Table 1. 6061-T6 aluminum alloy parameters

      材料名称弹性模量/ GPa密度/(kg/m3泊松比
      6061-T668.927000.33
    • Table 2. Comparison of triangle, sector and square structures

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      Table 2. Comparison of triangle, sector and square structures

      轻量化 结构轻量化前 的质量/kg轻量化后 的质量/kg轻量 化率/%变形均 方根/mm
      三角形52.56448.7211
      扇形52.19356.1413.3
      正方形52.23955.2212.9
    • Table 3. Thickness range of design variables

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      Table 3. Thickness range of design variables

      编号变量名称初始尺寸/mm变量尺寸范围/mm
      1背部筋①2(1,5)
      2背部筋②2(2,5)
      3背部筋③3(3,5)
      4背部筋④3(3,5)
      5内环3(2,5)
      6外环3(3,5)
      7支撑孔5(5,8)
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    Chupeng ZHANG, Xianzhao YANG, Xiao CHEN. Topological optimization and machining experiment of lightweight aluminum mirror[J]. Journal of Applied Optics, 2024, 45(5): 1034

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    Paper Information

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    Received: Nov. 20, 2023

    Accepted: Aug. 13, 2024

    Published Online: Dec. 20, 2024

    The Author Email: CHEN Xiao (陈肖)

    DOI:10.5768/JAO202445.0505001

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