Laser & Optoelectronics Progress, Volume. 58, Issue 19, 1900002(2021)

Research on Quality of Micro-Holes Fabricated by Laser Drilling

Yunlong Zhang1,2, Shufeng Sun1,2、*, Xi Wang1,2, Fengyun Zhang1,2, Li Liu1,2, and Shiguang Liu1,2
Author Affiliations
  • 1Laser Green Intelligent Manufacturing Technology Laboratory, Qingdao University of Technology, Qingdao , Shandong 266520, China
  • 2Shandong Research Center of Laser Green and High Efficiency Intelligent Manufacturing Engineering Technology, Qingdao , Shandong 266520, China
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    Figures & Tables(19)
    Schematic diagrams of micropore quality characteristics. (a) Taper; (b) roundness; (c) recast layer; (d) heat-affected zone; (e) microcracks; (f) spatter deposition around periphery of holes
    Influence of pulse width on quality of micro-holes[47-48]. (a) Relationship between pulse width and hole diameter; (b) relationship between pulse width and hole depth; (c) micro-hole morphologies under different pulse widths
    Effect of repetition frequency on quality of micro-holes[51-53,55]. (a) Relationship between repetition frequency and diameter of micro-holes; (b) relationship between repetition frequency and depth of micro-holes; (c) relationship among repetition frequency, taper, and heat-affected zone; (d) effect of repetition frequency on roundness of micro-shallow holes
    Influence of laser energy on quality of micro-holes[57-58,60]. (a) Relationship between laser energy and taper; (b) images of entrance and exit of micro-holes under different power; (c) relationship between laser power and roughness of micro-hole
    Influence of focal position on quality of micro-holes[63-64]. (a) Relationship between focus position and hole taper; (b) relationship between focus position and splash area
    Effect of laser wavelength on quality of micro-holes[67-68]. (a) Micro-hole section view obtained by 532 nm laser processing; (b) micro-hole section view obtained 1064 nm laser processing; (c) composite material electron microscope image obtained by 1066 nm laser processing; (d) composite material electron microscope image obtained by 266 nm laser processing
    Schematic diagrams of single pulse drilling and processing effect[70-71]. (a) Schematic diagram of single-pulse processing and drilling; (b) micro-holes produced at rates of 300, 500, and 700 hole/s
    Schematic diagrams of multi-pulse drilling and processing effect[76-79]. (a) Schematic diagram of multi-pulse drilling; (b) SEM images of micro-hole processing of polycarbonate materials with different pulse numbers (pulse numbers are 1, 5, and 100 from left to right); (c) SEM images of titanium foil perforated by ultraviolet femtosecond pulses using multi-beam interference technique; (d) scanning electron microscope image of micro-hole array
    Schematic diagram of rotary cutting and drilling and processing effect diagram[83-84]. (a) Schematic diagram of rotary cutting and drilling; (b) micro holes processed by rotary cutting and drilling
    Schematic diagram of spiral drilling and processing effect diagram[91]. (a) Schematic diagram of spiral drilling; (b) micro holes processed by spiral drilling
    Influence of vacuum environment on quality of micro-holes fabricated by laser processing[92-93,95-96]. (a) Micro-holes processed in air; (b) micro-holes processed in vacuum environment; (c) effect of processing under vacuum and air environments on depth of micro-holes; (d) (e) micro-holes formed in air and vacuum corresponding to Fig. 11(c)
    Effect of auxiliary gas on quality of micro-holes[103]. (a) Influence of gas jet type on depth of micro-holes; (b) influence of gas jet type on splashes of micro-holes
    Underwater laser processing[104]. (a) Schematic diagram of laser underwater processing device; (b) micro-holes processed by laser underwater processing; (c) micro-holes processed in air
    Laser water jet processing[109]. (a) Schematic diagram of low-pressure water jet assisted laser processing device; (b) thickness of recast layer of micro-holes processed in air and water
    Micro-holes obtained by water guided laser processing[110]. (a) Principle of water guided laser processing; (b) inlet (top) and outlet (bottom) of microholes processed by water-guided laser
    Laser chemistry asynchronous processing of micro-holes[113]. (a) Schematic diagram of laser chemical asynchronous processing micro-hole device; (b) orifices before and after chemical etching
    Laser chemical simultaneous processing of micro-holes[116]. (a) Schematic diagram of laser chemical simultaneous processing of micro-holes; (b) morphologies of micro-hole sidewalls before and after etching
    Alcohol-assisted laser processing[117]. (a) Schematic diagram of alcohol-assisted laser processing micro-hole device; (b) laser-processed micro-hole in air; (c) alcohol-assisted laser-processed micro-hole
    • Table 1. Diameter and degree of taper of micro-holes fabricated with different assisted gas pressure[58]

      View table

      Table 1. Diameter and degree of taper of micro-holes fabricated with different assisted gas pressure[58]

      Assisted gas

      pressure /MPa

      Entry diameter /μmExit diameter /μmDegree of taper of long axis /(°)Degree of taper of short axis /(°)
      Long axisShort axisLong axisShort axis
      0.2533.755237.62554.50474.11-0.300.77
      0.3530.66523.66539.78470.03-0.130.77
      0.4547.72539.63510.35458.310.541.17
      0.5531.21530.53436.78379.021.352.17
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    Yunlong Zhang, Shufeng Sun, Xi Wang, Fengyun Zhang, Li Liu, Shiguang Liu. Research on Quality of Micro-Holes Fabricated by Laser Drilling[J]. Laser & Optoelectronics Progress, 2021, 58(19): 1900002

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    Paper Information

    Category: Reviews

    Received: Jan. 6, 2021

    Accepted: Feb. 17, 2021

    Published Online: Sep. 29, 2021

    The Author Email: Sun Shufeng (shufeng2001@163.com)

    DOI:10.3788/LOP202158.1900002

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