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Journal of Inorganic Materials, Volume. 34, Issue 7, 768(2019)

Residual Stresses of Plasma Sprayed ZrC-Based Coatings during Path-by-path and Layer-by-layer Deposition: Simulation and Experimental Verification

Ling-Ling XIE1...2,3, Ya-Ran NIU2,*, Liang WANG2, Wen-Liang CHEN1, Xue-Bin ZHENG2,* and Zhen-Yi HUANG3 |Show fewer author(s)
Author Affiliations
  • 1College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
  • 2Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China
  • 3Metallurgical Engineering College, Anhui University of Technology, Maanshan 243002, China
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    AbstractGet PDF(in Chinese)
    Figures&Tables (16)
    Equations (5)
    References (24)
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    Figures & Tables(16)
    Schematic of mechanic model of complex beam due to deposition of nth layer
    1. Schematic of mechanic model of complex beam due to deposition of nth layer

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    Model of deposition process of coatings
    2. Model of deposition process of coatings

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    Schematic of finite element mesh
    3. Schematic of finite element mesh

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    Change of radial stresses along radial direction at substrate/coatings interface (tc=0.35 mm)
    4. Change of radial stresses along radial direction at substrate/coatings interface (tc=0.35 mm)

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    Change of radial stresses along radial direction at the surface of coatings (tc=0.35 mm)
    5. Change of radial stresses along radial direction at the surface of coatings (tc=0.35 mm)

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    Change of radial stresses along radial direction at transition layer /coatings interface (tc=0.35 mm)
    6. Change of radial stresses along radial direction at transition layer /coatings interface (tc=0.35 mm)

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    Change of radial stresses along radial direction at surface of coatings (tc=0.35 mm)
    7. Change of radial stresses along radial direction at surface of coatings (tc=0.35 mm)

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    Comparison of maximum axial stresses among coatings
    8. Comparison of maximum axial stresses among coatings

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    Comparison of maximum shear stresses among coatings
    9. Comparison of maximum shear stresses among coatings

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    Change of maximum equivalent stresses at coating surface
    10. Change of maximum equivalent stresses at coating surface

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    Superposition principle of residual stresses[22]
    11. Superposition principle of residual stresses[22]

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    Surface morphologies of the coatings
    12. Surface morphologies of the coatings

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    Cross-section morphologies of coating on the C/C composites (a) and EDS mapping of Si distribution in the coating (b)
    13. Cross-section morphologies of coating on the C/C composites (a) and EDS mapping of Si distribution in the coating (b)

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    Radial residual stress distribution in the ZM4 coating surface
    14. Radial residual stress distribution in the ZM4 coating surface

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    Schematic of interfacial peeling stress distributions of the coating
    15. Schematic of interfacial peeling stress distributions of the coating

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    • Table 1. Thermo-physical performance parameters of the substrate and coating[16,17]

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      Table 1. Thermo-physical performance parameters of the substrate and coating[16,17]

      MaterialT/ ℃Ε/GPaρ/(kg·m-3)α/(×10-6, K-1)νk/(W·m-1·K-1)C/(J·kg-1·K-1)
      C/C257018001.000.3408.00800
      200--3.58-8.13934
      400--3.70-7.951115
      600--3.94-7.771239
      800--4.08-7.761344
      1000--4.20-8.211522
      SiC230044830504.500.14216.70670
      ZrC2034867306.700.18020.50366
      354035567306.700.19120.50366
      MoSi2203044062408.100.11545.00540
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    Ling-Ling XIE, Ya-Ran NIU, Liang WANG, Wen-Liang CHEN, Xue-Bin ZHENG, Zhen-Yi HUANG. Residual Stresses of Plasma Sprayed ZrC-Based Coatings during Path-by-path and Layer-by-layer Deposition: Simulation and Experimental Verification[J]. Journal of Inorganic Materials, 2019, 34(7): 768

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    Paper Information

    Category: RESEARCH PAPER

    Received: Sep. 21, 2018

    Accepted: --

    Published Online: Sep. 26, 2021

    The Author Email: NIU Ya-Ran (yrniu@mail.sic.ac.cn), ZHENG Xue-Bin (xbzheng@mail.sic.ac.cn)

    DOI:10.15541/jim20180450

    Topics

    laser devices and laser physics
    Lasers and Laser Optics
    Laser physics
    laser manufacturing
    Instrumentation, Measurement and Metrology