Laser & Optoelectronics Progress, Volume. 61, Issue 10, 1012004(2024)

Visual Detection Method of Optical Lens Surface Defect Under Dual Light Sources

Shunqin Xu, Lihong Yang*, Qinyue Fu, Qianxi Chen, Xingyuan Li, and Hang Ge
Author Affiliations
  • College of Photoelectric Engineering, Xi'an Technological University, Xi'an, 710021, Shaanxi, China
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    Figures & Tables(11)
    Structure of the critical defect detection device
    Images acquired from the lenses under different illumination. (a) Surface image collected under forward light; (b) surface image collected under backlight
    Telecentric lens imaging features
    Two light source illumination modes. (a) Ring-light source illumination mode; (b) parallel backlight source illumination mode
    Flow chart of image processing
    Images acquired from optical lenses under different light sources. (a) Forward light defect image; (b) backlight defect image
    Preprocessed defect images. (a) Defects identified in forward light; (b) defects identified in backlight; (c) defects identified after image fusion
    • Table 1. Calibration parameters

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      Table 1. Calibration parameters

      Calibration parameters of the imaging system
      A single pixel wide(Sx)/μm3.44961Center point y coordinates(Cy)/pixel1024.02
      A single pixel high(Sy)/μm3.45Medium image wide /pixel2448
      Magnification /times0.801082Medium image high /pixel2048
      X rotation direction /(°)357.985Y rotation direction /(°)358.914
      Center point x coordinates(Cx)/pixel1223.81Z rotation direction /(°)3.24858
    • Table 2. Error analysis

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      Table 2. Error analysis

      NumberDefectZYGO interferometer /μmSystem test /μmError ratio /%
      WidthDiameterWidthDiameter
      1Pitting17.48417.6951.206
      2Pitting7.5967.3942.659
      3Pitting42.32541.9750.826
      4Pitting53.23553.2970.116
      5Pitting96.53396.5050.029
      6Scratch8.4128.4300.214
      7Scratch15.19615.3030.704
      8Scratch28.49528.5510.196
      9Scratch37.62337.6270.011
      10Scratch67.76967.8920.181
    • Table 3. Lens defect detection results

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      Table 3. Lens defect detection results

      Detection methodTotal number of defectNumber of pitingNumber of scratch
      Forward light detection15510
      Backlight detection1486
      Image fusion detection251312
    • Table 4. Comparison among system detection results, ZYGO detection results and manual detection results

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      Table 4. Comparison among system detection results, ZYGO detection results and manual detection results

      Detection methodScratch maximum width /μmScratch minimum width /μmPiting maximum diameter /μmPiting minimum diameter /μmTime /s
      System713.80823.80063.29734.0355.327
      ZYGO713.62524.57563.39834.021304.000
      Manual710.00030.00060.00030.000
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    Shunqin Xu, Lihong Yang, Qinyue Fu, Qianxi Chen, Xingyuan Li, Hang Ge. Visual Detection Method of Optical Lens Surface Defect Under Dual Light Sources[J]. Laser & Optoelectronics Progress, 2024, 61(10): 1012004

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Sep. 11, 2023

    Accepted: Oct. 13, 2023

    Published Online: Mar. 20, 2024

    The Author Email: Yang Lihong (yanglihong@xatu.edu.cn)

    DOI:10.3788/LOP232084

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