Optics and Precision Engineering, Volume. 31, Issue 21, 3125(2023)

Geometric error identification of rotary axes based on misaligned tower-shaped artefact

Tao CHENG1... Sitong XIANG1,*, Hainan ZHANG1 and Jianguo YANG2 |Show fewer author(s)
Author Affiliations
  • 1Faculty of Mechanical Engineering and Mechanics, Ningbo University, Ningbo352, China
  • 2School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai0040, China
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    The geometric error of the rotary axis significantly impacts the machining accuracy of the five-axis machine tool. However, its identification is challenging due to the multitude of error terms and high coupling. This paper introduces a novel machining test and on-machine measurement method designed to identify the six position-dependent geometric errors (PDGE) of the rotary axis. Initially, a misaligned tower-shaped artifact, consisting of three layers of misaligned superimposed rectangular blocks, was designed and processed. Subsequently, measurement points were strategically arranged on the bottom and sides of the artifact at different levels, and on-machine measurements were executed. Using the volumetric error model, the identification principle and analytical solution for each error were derived, and uncertainty analysis was conducted through Monte Carlo simulation. Comparing with the ball-bar error identification method, the maximum deviation of the linearity errors EXCEYC and EZC are 2.7 μm, -1.7 μm and -1.3 μm, respectively. Meanwhile, the maximum deviation of the angle errorsthe maximum deviation of the angle errors EACEBC and ECC are 1.3", -0.6", and -2.1", respectively, with an overall agreement degree of 95.4% for the PDGE. Through the machining test and on-machine measurement, the identification principles and analytical solutions for each error are straightforward, allowing for the identification of the six PDGE of the rotary axis under actual working conditions.

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    Tao CHENG, Sitong XIANG, Hainan ZHANG, Jianguo YANG. Geometric error identification of rotary axes based on misaligned tower-shaped artefact[J]. Optics and Precision Engineering, 2023, 31(21): 3125

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    Paper Information

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    Received: Jun. 15, 2023

    Accepted: --

    Published Online: Jan. 5, 2024

    The Author Email: XIANG Sitong (xiangsitong@nbu.edu.cn)

    DOI:10.37188/OPE.20233121.3125

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