Optics and Precision Engineering, Volume. 30, Issue 12, 1429(2022)

Carbon fiber thin-walled cylindrical support structure between primary and secondary mirror in space camera

Xunpeng SONG*, Xiaoxue GONG, Lei ZHANG, Jian YUAN, and Yunfei YANG
Author Affiliations
  • Chang Guang Satellite Technology Co.Ltd, Changchun130102, China
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    Figures & Tables(27)
    Schematic diagram of the cylindrical support structure
    Symmetrical support method
    Offset support method
    Schematic diagrams of the cross-sectional form of the longitudinal stiffener
    Flow chart of optimization of supporting structure of cylindrical primary and secondary mirrors
    Deformation cloud diagram under 1g self-weight condition
    Deformation cloud diagram under the condition of uniform temperature rise at 2 ℃
    Deformation cloud diagram under the coupling condition of 1g self-weight and 2 ℃ uniform temperature rise
    Vibration of cylindrical primary and secondary mirror support structure under restraint
    Site map of static testing test using theodolite
    Flow chart of turning the tooling to realize the support structure turning 180° around the Y axis
    Frequency sweep test of primary and secondary mirror support structure in 3 directions (where X and Y directions share a shaking table)
    X-direction sweep response curve of primary and secondary mirror support structures
    Y-direction sweep response curve of primary and secondary mirror support structure
    Z-direction sweep response curve of primary and secondary mirror support structure
    • Table 1. Single-layer board material parameters of M40J

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      Table 1. Single-layer board material parameters of M40J

      型号Ex/GPaEy/GPaa1/-1a2/-1μ
      M40J2007-5.9e-72.83e-50.3
    • Table 2. Analysis and comparison of layout form of secondary mirror support beam

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      Table 2. Analysis and comparison of layout form of secondary mirror support beam

      项目一阶频率/Hz轴向频率/Hz次镜自重位移/μm
      对称支撑110.6133.223.53
      偏置支撑113.8138.821.24
      分析对比2.89%4.20%-9.73%
    • Table 3. Analysis and comparison of sectional forms of longitudinal stiffeners

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      Table 3. Analysis and comparison of sectional forms of longitudinal stiffeners

      项目一阶频率/Hz轴向频率/Hz次镜自重位移/μm
      “⊥”型112.4139.522.24
      “几”型114.5139.720.68
      分析对比1.87%0.14%-7.01%
    • Table 4. Value ranges of key dimension traverses

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      Table 4. Value ranges of key dimension traverses

      变量最小值/mm最大值/mm
      Hliang80120
      Kliang1216
      Hhuan2040
      Khuan5070
      Hjizi3050
      Kjizi3060
    • Table 5. Results of layer thickness optimization for each part

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      Table 5. Results of layer thickness optimization for each part

      项目筒身额外翻边次镜支撑梁纵筋
      铺层厚度2.04.03.11.5
    • Table 6. Result of optimal equivalent parameters for key layup angles of each structure

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      Table 6. Result of optimal equivalent parameters for key layup angles of each structure

      部件Ex/GPaEy/GPaa1/-1a2/-1μ
      筒身109.549.4-1.55e-72.17e-60.39
      额外翻边45.9139.52.87e-6-1.86e-70.08
      次镜支撑梁221.121.8-8.12e-75.58e-60.49
      纵筋172.17.4-1.60e-62.02e-51.24
    • Table 7. Relative deformation of primary and secondary mirrors under various static conditions

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      Table 7. Relative deformation of primary and secondary mirrors under various static conditions

      取向1g自重2 ℃均匀温升耦合工况
      相对位移/μm相对转角/(″)相对位移/μm相对转角/(″)相对位移/μm相对转角/(″)
      X1.910.140.050.031.960.17
      Y0.920.221.110.172.030.39
      Z0.010.845.964.125.974.96
    • Table 8. Description of the 1st-3rd and 14th order frequencies and corresponding mode shapes of the primary and secondary mirror support structures

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      Table 8. Description of the 1st-3rd and 14th order frequencies and corresponding mode shapes of the primary and secondary mirror support structures

      阶数频率f/Hz振型描述
      1129.1前端翻边呼吸,带动次镜沿X向平动
      2129.4前端翻边呼吸,带动次镜沿Y向平动
      3167.6筒身局部模态
      14190.2次镜沿Z向摆动
    • Table 9. Stability test data

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      Table 9. Stability test data

      测量分组测量对象实测值/(°)相对差值/(°)变化值/(″)测量时间Date/Time
      第1次测量工装基准90.132 0--21/14:37
      次镜接头89.833 4-0.298 6基准21/14:54
      第2次测量工装基准90.131 2--22/09:20
      次镜接头89.832 5-0.298 7-0.3622/09:25
      第3次测量工装基准90.131 3--23/14:21
      次镜接头89.832 7-0.298 6023/14:28
    • Table 10. Static testing data before and after flipping

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      Table 10. Static testing data before and after flipping

      测量分组测量对象实测值/°相对差值/°变化值/″测量时间Date/Time
      翻转前测量工装基准90.131 3--23/14:21
      次镜接头89.832 7-0.298 6基准23/14:28
      翻转后第1次工装基准90.075 1--23/14:57
      次镜接头90.373 4-0.298 3-0.5423/15:05
      翻转后第2次工装基准90.074 8--24/10:40
      次镜接头90.373 20.298 40.3624/10:51
    • Table 11. Characteristic-level sinusoidal sweep vibration test conditions

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      Table 11. Characteristic-level sinusoidal sweep vibration test conditions

      频率范围/Hz振动幅值扫描率/(oct·min-1
      10~5000.1g4
    • Table 12. Analysis and comparison of swept frequency vibration test and simulation results

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      Table 12. Analysis and comparison of swept frequency vibration test and simulation results

      试验结果/Hz仿真结果/Hz误差
      前端翻边X向扫频117.8129.18.75%
      前端翻边Y向扫频116.9129.49.66%
      筒身164.3167.61.97%
      次镜安装面182.2190.24.21%
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    Xunpeng SONG, Xiaoxue GONG, Lei ZHANG, Jian YUAN, Yunfei YANG. Carbon fiber thin-walled cylindrical support structure between primary and secondary mirror in space camera[J]. Optics and Precision Engineering, 2022, 30(12): 1429

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Feb. 23, 2022

    Accepted: --

    Published Online: Jul. 5, 2022

    The Author Email: SONG Xunpeng (songxunpeng@163.com)

    DOI:10.37188/OPE.20223012.1429

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