Laser & Optoelectronics Progress, Volume. 61, Issue 5, 0514008(2024)

Defect and Quality Control of GH3536 Super Alloy Fabricated via Laser Selective Melting

Wenjuan Hua and Jianxun Zhang*
Author Affiliations
  • National Institute Corporation of Additive Manufacturing, Xi'an, Xi'an 710065, Shaanxi , China
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    Figures & Tables(12)
    Particle size test results of powder
    Morphology of GH3536 alloy powder
    Light microscope results of sample under different laser powers. (a) 180 W; (b) 220 W; (c) 260 W; (d) 285 W; (e) 300 W
    Light microscope results of sample under different scanning speeds. (a) 700 mm/s; (b) 900 mm/s; (c) 1100 mm/s; (d) 1300 mm/s; (e) 1500 mm/s; (f) 1700 mm/s; (g) 1900 mm/s
    Light microscope results of sample under different scanning spacings. (a) 0.1 mm; (b) 0.14 mm; (c) 0.18 mm; (d) 0.2 mm; (e) 0.22 mm
    Relationship between energy density and relative density
    Relationship between energy density and internal defect type of sample
    Photos of polished sample. (a) Optical microscope photograph when Ev=62.83 J/mm3; (b) optical microscope photograph when Ev=43.98 J/mm3; (c) scanning electron microscope photograph when Ev=43.98 J/mm3
    Results of high precision industrial CT. (a) Ev=80.25 J/mm3; (b) Ev=62.83 J/mm3; (c) Ev=55.56 J/mm3; (d) Ev=41.91 J/mm3; (e) Ev=43.98 J/mm3
    Relation between energy density and defect size
    • Table 1. Chemical composition of alloy powder

      View table

      Table 1. Chemical composition of alloy powder

      ElementAlBCoCrCuFeMnMoSiTiWCS
      Weight percentage /%0.160.0062.2220.660.0317.890.068.500.170.0030.620.0630.0011
    • Table 2. Parameters of forming process

      View table

      Table 2. Parameters of forming process

      SampleLaser power /WScanning speed /(mm·s-1Scanning spacing /mmLayer thickness /mmEnergy density /(J·mm-3
      11808100.100.0455.56
      22208100.100.0467.90
      32608100.100.0480.25
      42858100.100.0487.96
      53008100.100.0492.59
      62857000.100.04101.79
      72859000.100.0479.17
      828511000.100.0464.77
      928513000.100.0454.81
      1028515000.100.0447.50
      1128517000.100.0441.91
      1228519000.100.0437.50
      132858100.140.0462.83
      142858100.180.0448.87
      152858100.200.0443.98
      162858100.220.0439.98
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    Wenjuan Hua, Jianxun Zhang. Defect and Quality Control of GH3536 Super Alloy Fabricated via Laser Selective Melting[J]. Laser & Optoelectronics Progress, 2024, 61(5): 0514008

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Sep. 26, 2022

    Accepted: Oct. 18, 2022

    Published Online: Feb. 29, 2024

    The Author Email: Zhang Jianxun (jxzhang@mail.xjtu.edu.cn)

    DOI:10.3788/LOP222637

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