Infrared and Laser Engineering, Volume. 53, Issue 11, 20240432(2024)

Mechanical behavior of lattice-reinforced porous structures of Inconel 718 fabricated by laser additive manufacturing (invited)

Xiaohong QI1, Xiaokang LIANG2, Zheng XIAO1, Zhengyu WEI1, Xinwei LIU1, and Zhuangzhuang LIU1,3
Author Affiliations
  • 1Key Laboratory for Advanced Materials Processing (MOE), Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
  • 2Capital Aerospace Machinery Corporation Limited, Beijing 100076, China
  • 3Beijing Laboratory of Metallic Materials and Processing for Modern Transportation, Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
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    Figures & Tables(21)
    Drawing of tensile specimen dimensions
    The relationship between porosity and planar energy density
    Porosity distribution of the samples under different planar energy densities(CT scan results). (a) 0.38 J/mm2-55.65%; (b) 0.83 J/mm2-31.97%; (c) 0.92 J/mm2-21.97%; (d) 1.22 J/mm2-10.33%
    Tensile-tested samples in the as-built condition. (a) Planar energy density of 0.38 J/mm2; (b) Planar energy density of 1.22 J/mm2
    Mechanical properties in the as-built condition. (a) Variation of tensile strength and elongation at break with planar energy density; (b) The relationship between tensile strength and porosity
    Schematic diagram of lattice-reinforced porous structure: (a) Schematic diagram of gyroid-sheet surface[19]; (b) 3D Model of lattice-reinforced porous structure from CT scan
    CT scan images of lattice-reinforced samples. (a) G5; (b) G7; (c) G9
    Mechanical properties of G5-G9 lattice-reinforced samples. (a) Tensile curves of G5-G9 lattice-reinforced porous structure samples and porous structure samples; (b) Tensile strength and elongation at break of G5-G9 lattice-reinforced porous structure samples
    270x SEM images of fracture of porous structures and lattice-reinforced porous structure samples. (a) Morphology of the fracture of the porous structure sample; (b) Morphology of the fracture of the G5 sample; (c) Morphology of the fracture of the G7 sample; (d) Morphology of the fracture of the G9 sample
    Stress distribution contour maps for models with different porosity
    Schematic diagrams of models with different pore sizes
    Stress distribution contour maps of models with different pore sizes
    Schematic diagram of lattice-reinforced structure
    Stress distribution contour map of the lattice-reinforced model
    Lattice-reinforced porous structure models
    Stress distribution contour map of the lattice-reinforced structure
    • Table 1. Composition of IN718 alloy(wt.%)

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      Table 1. Composition of IN718 alloy(wt.%)

      NiCrFeNbMoTiAlCoCuCSiMnPSB
      Bal.19.2819.335.432.970.980.500.050.080.030.100.050.010.0020.004
    • Table 2. Orthogonal experiment table

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      Table 2. Orthogonal experiment table

      LevelFactor
      P/Wv/mm·s−1d/mm
      11608000.18
      218010000.22
      320012000.26
      422014000.30
      K1130.0462.6569.43
      K2112.9290.01103.17
      K3102.16133.87132.11
      K4114.70173.29155.11
      k132.5115.6617.36
      k228.2322.5025.79
      k325.5433.4733.03
      k428.6843.3238.78
      R6.9727.6621.42
    • Table 3. Basic parameters of the porous material model[16,20]

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      Table 3. Basic parameters of the porous material model[16,20]

      Model dimensions/mmYoung's modulus/GPaPoisson's ratioPore size/mm
      2 2000.30.1-0.2 0.2-0.4
    • Table 4. Simulation model parameters for different porosities

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      Table 4. Simulation model parameters for different porosities

      NumberPorosityPore distributionPore intervalActual porosity
      PS110%0.2-0.4 mm30%0.1-0.2 mm70%0.210.07%
      PS215%0.215.03%
      PS320%−0.220.23%
      PS425%−0.224.95%
      PS530%−0.430.17%
      PS640%−0.539.45%
    • Table 5. Different pore sizes and compositions

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      Table 5. Different pore sizes and compositions

      NumberPore compositions
      0.2-0.4 mm0.1-0.2 mm
      P1100%-
      P2-100%
      P350%50%
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    Xiaohong QI, Xiaokang LIANG, Zheng XIAO, Zhengyu WEI, Xinwei LIU, Zhuangzhuang LIU. Mechanical behavior of lattice-reinforced porous structures of Inconel 718 fabricated by laser additive manufacturing (invited)[J]. Infrared and Laser Engineering, 2024, 53(11): 20240432

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    Paper Information

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    Received: Sep. 24, 2024

    Accepted: --

    Published Online: Dec. 13, 2024

    The Author Email:

    DOI:10.3788/IRLA20240432

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