Laser & Optoelectronics Progress, Volume. 60, Issue 13, 1314003(2023)

Research on Powder Transport Behavior of Laser Cladding Under Vertical and Inclined Working Conditions

Hao Zhao, Jixin Yang*, Xiaoqi Hu, Rui Wang, and Yunjie Bi
Author Affiliations
  • Additive Manufacturing Research Institute, Ji Hua Laboratory, Foshan 528200, Guangdong, China
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    Figures & Tables(13)
    Geometric model of the coaxial nozzle. (a) Three-dimensional model of the nozzle; (b) section of the nozzle
    Computational domain of the coaxial nozzle. (a) Vertical state of nozzle; (b) nozzle at 20° incline
    Distribution of gas flow field at X= 0 mm cross section. (a) Vertical state of nozzle; (b) nozzle at 20° incline
    Powder concentration distributions in different cross sections of the nozzle in vertical state. (a) X= 0 mm; (b) Z= 40 mm; (c) Z= 34 mm; (d) Z= 31 mm; (e) Z= 28 mm; (f) Z= 20 mm
    Powder concentration distributions in different cross sections of the nozzle at 20° incline. (a) X= 0 mm; (b) Z= 40 mm; (c) Z= 32 mm; (d) Z= 29 mm; (e) Z= 26 mm; (f) Z= 20 mm
    Processing methods of the computational domain of the nozzle at 20° incline. (a) Vertical state of nozzle; (b) nozzle at 20° incline
    Effect of carrier gas velocity on powder concentration. (a) Vertical state of nozzle; (b) nozzle at 20° incline
    Effect of powder feeding rate on powder concentration. (a) Vertical state of nozzle; (b) nozzle at 20° incline
    Effect of shielding gas velocity on powder concentration. (a) Vertical state of nozzle; (b) nozzle at 20° incline
    Experiment on powder flow field of nozzle free jet. (a) Measurement of powder focal diameter; (b) measurement of powder focusing height
    Cross section morphology of single pass and four pass samples printed on 316L alloy by laser cladding at different angles. (a)(c) Vertical state of nozzle; (b)(d) nozzle at 20° incline
    • Table 1. Processing parameters of numerical simulation

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      Table 1. Processing parameters of numerical simulation

      ParametersValue
      Powder diameter d /μm50-150
      Flow rate of the carrier gas Q1 /(L·min-14,6,8,10,12
      Initial pressure of the carrier gas P1 /MPa0.3
      Flow rate of shielding gas Q2 /(L·min-110,20,30,40,50
      Initial pressure of the shielding gas P2 /MPa0.1
      Powder feeding rate M1 /(g·min-112.3,14.1,15.8,17.6,19.4
    • Table 2. Experimental facility

      View table

      Table 2. Experimental facility

      EquipmentModel
      LaserIPG YLS 6kW
      Powder feederPFH-DT1H06

      Laser cladding head

      Coaxial nozzle

      LH-WVR-1020

      CF-1317-01

      Water coolerTFLW-6000WDR
      RobotComau NJ 60-2.2
      Control systemSiemens PLC
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    Hao Zhao, Jixin Yang, Xiaoqi Hu, Rui Wang, Yunjie Bi. Research on Powder Transport Behavior of Laser Cladding Under Vertical and Inclined Working Conditions[J]. Laser & Optoelectronics Progress, 2023, 60(13): 1314003

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Mar. 7, 2023

    Accepted: Apr. 7, 2023

    Published Online: Jul. 14, 2023

    The Author Email: Yang Jixin (yangjx@jihualab.com)

    DOI:10.3788/LOP230785

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