Opto-Electronic Engineering, Volume. 51, Issue 4, 240024-1(2024)

Three-dimensional shape measurement of composite surface based on defocused binary display and fringe projection

Jinfeng Shao1... Yubo Ni1, Zhaozong Meng1, Nan Gao1, Yusen Gao1, Zeqing Yang1, Guofeng Zhang2, Wei Yin3, Hongwei Zhao2,3 and Zonghua Zhang1,* |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China
  • 2School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi 710049, China
  • 3National Key Laboratory of Strength and Structural Integrity, Aircraft Strength Research Institute of China, Xi’an, Shaanxi 710065, China
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    Figures & Tables(17)
    Schematic diagram of camera depth of field in composite surface measurement system
    Principle of knife-edge method
    Diagram of secondary defocusing method
    Flow chart of system parameter selection strategy
    Composite surface measurement system model based on fringe projection and direct phase measure deflectometry
    Hardware setup of the composite surface measurement system
    Defocus quantification method simulation. (a) Analysis of results of simulated edge method; (b) Estimation of defocus amount
    Defocus calibration. (a) Edge defocus value; (b) Defocus values fitted to multiple positions using plane fitting
    Analysis of phase error model. (a) Simulation of the phase error; (b) Experimental and simulation error comparison
    Optimal defocus analysis of the LCD-reference surface. (a) Optimal defocusing selection; (b) Defocusing range of LCD
    Reference plane spectrum analysis. (a) Binary at the front end; (b) Binary at the back end; (c) Modulated binary at the front end
    Composite surfaces object. (a) Computer identification; (b) Ring step
    Optimal defocus analysis of the LCD-measured step. (a) Optimal defocusing selection; (b) Defocusing amount for LCD component
    Phase unwrapping and comparison of step. (a) Uncompensated binary fringes; (b) Sinusoidal fringes; (c) Compensated binary fringes; (d) Sinusoidal fringes; (e) Absolute phase of (a); (f) Absolute phase of (b); (g) Absolute phase of (c); (h) Absolute phase of (d)
    Comparison of three-dimensional topography for specular components. (a) Uncompensated binary fringes; (b) Sinusoidal fringes; (c) Compensated binary fringes
    Results of three-dimensional surface topography reconstruction for composite objects. (a) Surface topography of computer identification; (b) Reconstructed depth of step
    • Table 1. Comparison of three-dimensional results

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      Table 1. Comparison of three-dimensional results

      Step planeMeasured by CMM /mmMeasured by proposed value /mmAbsolute error /mm
      Binary-sin fringeSin fringeBinary-sin fringeSin fringe
      1-23.0002.9782.9700.0220.030
      2-34.0004.0194.0330.0190.033
      3-45.0005.0395.0510.0390.051
      4-55.5005.5235.5210.0230.021
      5-66.5006.4786.4770.0220.023
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    Jinfeng Shao, Yubo Ni, Zhaozong Meng, Nan Gao, Yusen Gao, Zeqing Yang, Guofeng Zhang, Wei Yin, Hongwei Zhao, Zonghua Zhang. Three-dimensional shape measurement of composite surface based on defocused binary display and fringe projection[J]. Opto-Electronic Engineering, 2024, 51(4): 240024-1

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    Paper Information

    Category: Article

    Received: Jan. 25, 2024

    Accepted: Feb. 22, 2024

    Published Online: Jul. 8, 2024

    The Author Email: Zhang Zonghua (张宗华)

    DOI:10.12086/oee.2024.240024

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