Opto-Electronic Engineering, Volume. 51, Issue 4, 240024-1(2024)

Three-dimensional shape measurement of composite surface based on defocused binary display and fringe projection

Jinfeng Shao1... Yubo Ni1, Zhaozong Meng1, Nan Gao1, Yusen Gao1, Zeqing Yang1, Guofeng Zhang2, Wei Yin3, Hongwei Zhao2,3 and Zonghua Zhang1,* |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China
  • 2School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi 710049, China
  • 3National Key Laboratory of Strength and Structural Integrity, Aircraft Strength Research Institute of China, Xi’an, Shaanxi 710065, China
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    Due to the different reflective properties of the diffuse and specular components in composite surface objects and the limitations imposed by the camera depth of field, defocusing of sinusoidal fringes occurs in specular imaging, leading to phase errors. To achieve the efficient and high-precision measurement of composite surface objects, this paper proposes a method for three-dimensional surface topography measurement by combining defocused binary patterns with sinusoidal fringes. Firstly, the paper partitions and calibrates the defocus level of the system based on the edge and second-order blur methods, addressing the issue of varying defocus levels of the reference surface due to the tilted placement of the camera. Then, a binary fringe phase error model is established to determine the optimal fringe width and the defocus range. Finally, defocus compensation is applied to the binary fringes in the slightly defocused region, ensuring that the captured fringes are within the optimal defocus range. Three-dimensional surface topography measurement is conducted based on this approach. Experimental results show that the proposed method reduces the error in the specular component from 0.033 mm to 0.019 mm, thereby improving the accuracy of composite surface measurement.

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    Jinfeng Shao, Yubo Ni, Zhaozong Meng, Nan Gao, Yusen Gao, Zeqing Yang, Guofeng Zhang, Wei Yin, Hongwei Zhao, Zonghua Zhang. Three-dimensional shape measurement of composite surface based on defocused binary display and fringe projection[J]. Opto-Electronic Engineering, 2024, 51(4): 240024-1

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    Paper Information

    Category: Article

    Received: Jan. 25, 2024

    Accepted: Feb. 22, 2024

    Published Online: Jul. 8, 2024

    The Author Email: Zhang Zonghua (张宗华)

    DOI:10.12086/oee.2024.240024

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