Laser & Optoelectronics Progress, Volume. 59, Issue 16, 1611003(2022)

Laser Visual Guided Pipeline Weld Seam Identification and Tracking System

Shujuan Yang, Yi Jiang*, Jianfeng Yu, and Chunjian Hua
Author Affiliations
  • Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment & Technology, School of Mechanical Engineering, Jiangnan University, Wuxi 214122, Jiangsu , China
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    Figures & Tables(18)
    Laser vision sensing system. (a) Mechanical structure of laser vision sensor; (b) working diagram of sensor
    Flow chart of laser vision sensor
    Different weld seams and corresponding laser stripe patterns. (a) (b) V weld seam; (c) (d) lap weld seam; (e) (f) butt weld seam; (g) (h) pipe weld seam
    Overall flow of the weld seam recognition algorithm
    Image median filter results under different templates. (a) 5 pixel×5 pixel; (b) 7 pixel×7 pixel; (c) 9 pixel×9 pixel; (d) 11 pixel×11 pixel
    Threshold segmentation results of different methods. (a) Gray histogram; (b) histogram bimodal threshold segmentation; (c) Otsu threshold segmentation
    Extraction results of laser stripe center line based on Hilditch thinning algorithm
    Flow chart of geometric center algorithm
    Extraction results of laser stripe center line by geometric center method
    Sketch of feature point extraction model
    System multi thread parallel diagram
    Flow chart of 3D reconstruction
    Solder joint imaging diagram
    Physical drawing of experimental platform. (a) Weld identification system; (b) work-piece to be welded
    Experimental process. (a) Welding image acquisition process; (b) collection process of actual position of solder joint
    Analysis of experimental results. (a) Recognition of weld feature points; (b)errors of X-axis, Y-axis, and Z-axis
    • Table 1. Time consuming of image processing algorithm steps

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      Table 1. Time consuming of image processing algorithm steps

      Algorithm steps

      Time consuming /ms

      Image acquisition and transmission

      40

      Median filter

      32

      Threshold segmentation

      15

      Extraction of laser stripe center line

      1

      Feature point recognition

      1

      3D reconstruction

      1

    • Table 2. Experimental results of weld feature points recognition

      View table

      Table 2. Experimental results of weld feature points recognition

      Serial numberCalculation results of the algorithmActual position of solder joint
      XBYBZBXYZ
      1(-140.275749,695.619647,-273.7334380)(-140.76,695.89,-273.70)
      2(-141.284020,709.684882,-273.4957440)(-140.91,709.69,-273.72)
      3(-142.400476,721.644768,-273.2583509)(-142.25,721.73,-272.91)
      4(-143.131597,734.937567,-272.9155906)(-143.17,735.01,-272.82)
      5(-144.276990,747.246033,-272.6832176)(-144.11,747.17,-272.74)
      6(-144.982680,759.994569,-272.2506655)(-145.05,759.71,-272.72)
      7(-146.078632,778.068779,-272.2707918)(-146.20,778.04,-271.92)
      8(-147.248330,794.282121,-271.6395201)(-146.91,794.31,-271.49)
      9(-148.263204,810.113418,-271.4052630)(-148.15,810.29,-271.25)
      10(-149.261270,825.341429,-270.9301853)(-149.11,825.70,-270.81)
      11(-150.429095,842.641187,-270.6421893)(-150.87,842.25,-270.35)
      12(-151.592100,856.599564,-270.0321142)(-151.55,856.27,-270.26)
      13(-152.575688,869.052328,-269.8101210)(-152.71,869.19,-270.19)
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    Shujuan Yang, Yi Jiang, Jianfeng Yu, Chunjian Hua. Laser Visual Guided Pipeline Weld Seam Identification and Tracking System[J]. Laser & Optoelectronics Progress, 2022, 59(16): 1611003

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    Paper Information

    Category: Imaging Systems

    Received: Jun. 15, 2021

    Accepted: Jul. 9, 2021

    Published Online: Jul. 22, 2022

    The Author Email: Jiang Yi (jiangyi@jiangnan.edu.cn)

    DOI:10.3788/LOP202259.1611003

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