Acta Optica Sinica, Volume. 41, Issue 11, 1112002(2021)

Metal Surface Texture Reconstruction Based on Near-Field Photometric Stereo

Zhenxiong Jian, Xi Wang, Jieji Ren, and Mingjun Ren*
Author Affiliations
  • School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
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    Figures & Tables(14)
    Schematic of BRDF simulation
    Imaging path of object in near-field photometric stereo vision scene[8]
    Quasi point source emitting light in any direction
    Metal surface texture reconstruction process based on near-plane near-field photometric stereoscopic vision
    Diagram of shooting scene
    Near-field non-Lambert photometric stereo vision network based on co-location light source
    Schematic of near-field photometric stereo vision device
    Simulation results. (a) True value of normal vector; (b) predicted value of normal vector; (c) angle error of normal vector; (d) truth value of surface texture; (e) surface texture reconstruction value; (f) surface texture error; (g) sectional profile extracted from Fig. (d); (h) sectional profile extracted from Fig. (e)
    Error statistics of simulation results. (a) MAE of surface normal vector; (b) RMS relative error of surface texture depth value
    Experimental results of stainless steel end milling sample No. 1. (a) Sample photographs; (b) normal vector graph; (c) surface textures as measured by white light interferometer; (d) surface texture measured by proposed method; (e) sectional profile from Fig. (c); (f) sectional profile from Fig. (d)
    Experimental results of aluminum alloy end milling sample No. 2. (a) Sample photographs; (b) normal vector graph; (c) surface textures as measured by white light interferometer; (d) surface texture measured by proposed method; (e) sectional profile from Fig. (c); (f) sectional profile from Fig. (d)
    Experimental results in different areas of field of view. (a) Measurement of regional distribution; (b) surface textures as measured by white light interferometer; surface textures measured by proposed method in (c) region 1, (d) region 2, (e) region 3, (f) region 4, and (g) region 5
    • Table 1. Statistics of different measurement results

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      Table 1. Statistics of different measurement results

      Part nameRMS of white lightinterferometer /μmRMS of proposedmethod /μmRelative error /%
      SS planning 16.656.521.95
      SS planning 23.473.304.90
      SS planning 31.981.990.51
      SS milling 16.956.536.04
      SS milling 23.222.919.63
      SS milling 30.981.2729.59
      AA milling 15.926.102.94
      AA milling 25.614.9511.67
      AA milling 33.633.1413.27
    • Table 2. Statistics of measurement results in different areas

      View table

      Table 2. Statistics of measurement results in different areas

      Area No.RMS of proposedmethod /μmRelativeerror /%
      16.521.95
      26.610.55
      36.571.17
      46.741.30
      56.413.56
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    Zhenxiong Jian, Xi Wang, Jieji Ren, Mingjun Ren. Metal Surface Texture Reconstruction Based on Near-Field Photometric Stereo[J]. Acta Optica Sinica, 2021, 41(11): 1112002

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Nov. 11, 2020

    Accepted: Jan. 8, 2021

    Published Online: Jun. 7, 2021

    The Author Email: Ren Mingjun (renmj@sjtu.edu.com)

    DOI:10.3788/AOS202141.1112002

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