Infrared and Laser Engineering, Volume. 50, Issue 7, 20200365(2021)

Laser preheating/fluid cooling assisted laser metal deposition of AlSi10Mg

Le Wan1... Shihong Shi1,*, Zhixin Xia2,*, Xiaozu Zhang2, Geyan Fu1, Rongwei Zhang1 and Kuan Li1 |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical and Electrical Engineering, Soochow University, Suzhou 215021, China
  • 2School of Shagang Iron and Steel, Soochow University, Suzhou 215021, China
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    Figures & Tables(16)
    Schematic of Ar supply protection hollow beam internal powder feeding deposition nozzle
    Micromorphology of AlSi10Mg powder
    Schematic of auxiliary temperature control system for laser preheating and fluid cooling
    Temperature control model of preheating and cooling
    Temperature curve and fitting equation of sample. (a) Effect of fluid cooling on temperature curve of sample; (b) Fitting of temperature rise section; (c) Fitting of fluid cooling; (d) Fitting of no fluid cooling
    Schematic of in-situ technique determining laser absorptivity
    Experimental measurement results of absorptivity β and the temperature difference between molten pool and preheating
    Infrared thermal image of temperature field distribution of AlSi10Mg aluminium alloy LMD single track with different preheating temperature. (a) 25 ℃; (b) 95 ℃; (c) 150 ℃; (d) 200 ℃
    LMD track cross section and metallography of different preheating temperature. (a) 25 ℃; (b) 45 ℃; (c) 70 ℃; (d) 95 ℃; (e) 120 ℃; (f)-(g) 25 ℃; (h)-(i) 120 ℃
    LMD track cross section and metallography of high preheating temperature. (a) 150 ℃; (b) 200 ℃
    Curve of grain size (a), surface roughness Ra and micro-hardness Hv0.1 (b) with preheating temperature
    Cross section of LMD overlap sample. (a) Overlap sample without cooling; (b) Overlap sample of fluid cooling
    Cross section of sample of LMD block. (a) Sample without cooling; (b) Sample of cooling every 3 tracks; (c) Sample of assisted cooling forming
    LMD thin-wall sample. (a) Sample of without cooling; (b) Sample of assisted cooling forming; (c) Sample of some thin-wall parts
    • Table 1. Chemical composition and particle size distribution of AlSi10Mg alloy powder

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      Table 1. Chemical composition and particle size distribution of AlSi10Mg alloy powder

      ElementAlSiMgFeTiNiMnCuP
      Chemical composition(wt %)Bal.9.990.440.430.050.0090.00860.0110.0085
      Size/μmD10D50D90
      90.23107.10134.6
      Apparent density/g·cm−31.30
    • Table 2. Control principles of laser preheating, laser deposition and fluid cooling

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      Table 2. Control principles of laser preheating, laser deposition and fluid cooling

      FunctionControl
      1 Laser2 Ar3 Ni4 Powder
      Laser preheatingOnOnOffOff
      Laser depositionOnOnOffOn
      Fluid coolingOffOffOnOff
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    Le Wan, Shihong Shi, Zhixin Xia, Xiaozu Zhang, Geyan Fu, Rongwei Zhang, Kuan Li. Laser preheating/fluid cooling assisted laser metal deposition of AlSi10Mg[J]. Infrared and Laser Engineering, 2021, 50(7): 20200365

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    Paper Information

    Category: Lasers & Laser optics

    Received: Nov. 15, 2020

    Accepted: --

    Published Online: Aug. 23, 2021

    The Author Email: Shi Shihong (shishihong@suda.edu.cn), Xia Zhixin (xiazhixin2000@163.com)

    DOI:10.3788/IRLA20200365

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