Journal of Applied Optics, Volume. 44, Issue 6, 1362(2023)

Sub-aperture generating method for grinding hemispherical and hyper-hemispherical optical dome

Sizhe YE1...2,*, Peng WANG3, Hao ZHANG3 and Changshun HUI3 |Show fewer author(s)
Author Affiliations
  • 1Xiamen Institute of Rare Earth Materials, Haixi Institute, Chinese Academy of Sciences, Xiamen 361021, China
  • 2Xiamen Key Laboratory of Rare Earth Photoelectric Functional Materials, Xiamen 361021, China
  • 3Tianjin Institute of Jinhang Technical Physics, Tianjin 300380, China
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    Figures & Tables(15)
    Technical route of sub-aperture grinding
    Principle of generating method grinding
    Simulation of grinding trajectory by generating method
    Schematic diagram of sub-aperture generating method grinding
    Simulation of grinding trajectory using sub-aperture generating method
    Schematic diagram of shaft system of grinding machine
    Schematic diagram of sub-aperture grinding shaft system
    Schematic diagram of grinding wheel on edge
    Schematic diagram of spherical radius error compensation grinding
    Machining process and measurement results of spherical radius error compensation
    Schematic diagram of machining hyper-hemisphere by variable radius grinding method
    Variable feed rate test curve
    Experiment and results of sub-aperture grinding hemisphere and hyper-hemisphere
    • Table 1. Parameters of sub-aperture grinding

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      Table 1. Parameters of sub-aperture grinding

      类型铣磨参数数值
      砂轮砂轮中径/mm94.63
      砂轮高度/mm61.5
      砂轮刃口半径/mm2.55
      零件被加工球半径/mm133
      零件高度/mm94.7
      厚度去除量/mm0.1
      机床摆轴中心到刀具轴高度/mm210.113
      摆轴中心到工件轴高度/mm688.135
      起始摆角/(°)21.3
      终点摆角/(°)48
      刀具转速/rpm1200
      转台转速/rpm10
      进给速度/mm·min−10.5
    • Table 2. Variable feed speed grinding test results

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      Table 2. Variable feed speed grinding test results

      进给速率曲线砂轮参数砂轮转速/rpm零件转速/rpm铣磨深度/mm加工时间/s边缘表面粗糙度 Ra/μm中心表面粗糙度 Ra/μm
      180#金属基烧结金刚石砂轮1200100.16018.56.9
      2658.89.2
      3837.47.9
      4429.29.8
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    Sizhe YE, Peng WANG, Hao ZHANG, Changshun HUI. Sub-aperture generating method for grinding hemispherical and hyper-hemispherical optical dome[J]. Journal of Applied Optics, 2023, 44(6): 1362

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    Paper Information

    Category: Research Articles

    Received: Aug. 1, 2022

    Accepted: --

    Published Online: Mar. 12, 2024

    The Author Email: YE Sizhe (yesizhe@fjirsm.ac.cn)

    DOI:10.5768/JAO202344.0605002

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