Journal of the Chinese Ceramic Society, Volume. 52, Issue 9, 2950(2024)
Preparation and Mechanism of Near Net Size ZnO Porous Ceramics
During the sintering process, porous ceramics undergo significant shrinkage with volume changes even half. Such volumetric alterations may lead to materials cracking or deformation, severely affecting the yield of the prepared products.Researchers have proposed several methods such as adjusting the sintering temperature, utilizing reactions and expansion phases during the sintering process to address these issues. The most commonly method was to utilize the expansion characteristics of the materials themselves to solve the shrinkage problem. However, this method requires complex raw materials and lacks universality.Recently, our group proposed an in-situ hollow sphere method with the addition of spherical metal powders, successfully preparing porous ceramics without sintering shrinkage. The main theoretical support for this process is the Kirkendall effect that occurs during two-phase diffusion. When metal spherical particles are oxidized, the difference in diffusion rates forms a hollow structure,effectively offsetting the shrinkage caused by sintering. In this work, hollow zinc oxide particles were successfully prepared using the direct oxidation of metallic zinc powders and applied in the preparation of zinc oxide porous ceramics. During the oxidation process of metallic zinc powder, its addition amount, particle size, and their effects on the properties and microstructure of porous ceramics were investigated. The relationship between the pore size of porous ceramics and the particle size of metallic zinc particles was analyzed. This study could broad the application scenarios of this process and hollow zinc oxide particles.
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XIA Zun, RONG Yedong, LI Hao, DONG Ye, YU Hongbo, WANG Xiuhui, YANG Jinlong. Preparation and Mechanism of Near Net Size ZnO Porous Ceramics[J]. Journal of the Chinese Ceramic Society, 2024, 52(9): 2950
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Received: Dec. 9, 2023
Accepted: --
Published Online: Nov. 8, 2024
The Author Email: Jinlong YANG (jlyang@mail.tsinghua.edu.cn)