Acta Photonica Sinica, Volume. 50, Issue 2, 208(2021)

Spatter Dynamic Recognition and Feature Analysis During High-power Disk Laser Welding

Yangjin LI1, Xian FAN1, Guanfu LONG1, Nanfeng ZHANG1,2, Yanxi ZHANG1, Deyong YOU1, and Xiangdong GAO1
Author Affiliations
  • 1Guangdong Provincial Welding Engineering Technology Research Center, Guangdong University of Technology, Guangzhou50006, China
  • 2Huangpu Customs Technical Center, Dongguan, Guangdong53076, China
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    Figures & Tables(13)
    High-power disk laser bead on plate welding
    Eight frames of consecutive spatter images
    Schematic diagram of spatter recognition
    Definition of spatter radius
    Definition of spatter direction
    Definition of searching region
    Flow chart of spatter recognition algorithm
    Spatter recognition effect
    Regionalism curve of weld seam width
    Volume and grayscale of spatters
    • Table 1. Information of spatter searching data-base

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      Table 1. Information of spatter searching data-base

      uSearching information database St(u,v)
      1Centroid abscissa x of initial spatter
      2Centroid ordinate y of initial spatter
      3Centroid ordinate y of initial spatter
      4Grayscale of initial spatter
      5Average grayscale of initial spatter
      6Radius of initial spatter
      7Speed of initial spatter
      8Variation of centroid abscissa x
      9Variation of centroid ordinate y
      10Number of initial spatter image frames
      11Centroid abscissa x of current spatter
      12Centroid ordinate y of current spatter
      13Area of current spatter
      14Grayscale of current spatter
      15Average grayscale of current spatter
      16Radius of current spatter
      17Speed of current spatter
      18Direction of spatter
      19Number of times the spatter appeared
      20Number of times the spatter disappeared
    • Table 2. Statistic of spatter volume of A, B, C regions

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      Table 2. Statistic of spatter volume of A, B, C regions

      Image sequence FSpatter volume/pixelProportion of volume greater than 1 000Proportion of volume greater than 500
      A(601~800f)19 4821%6.5%
      B(1101~1300f)32 3763.5%9%
      C(1801~2000f)28 5802.5%7.5%
    • Table 3. Statistic of spatter grayscale of A, B, C regions

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      Table 3. Statistic of spatter grayscale of A, B, C regions

      Image sequence FSpatter grayscaleProportion of grayscale greater than 35 000Proportion of grayscale greater than 20 000

      A(601~800f)

      B(1 101~1 300f)

      C(1 801~2 000f)

      1 539 800

      2 195 000

      1 916 100

      2.5%

      6.5%

      3%

      10.5%

      17.5%

      16%

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    Yangjin LI, Xian FAN, Guanfu LONG, Nanfeng ZHANG, Yanxi ZHANG, Deyong YOU, Xiangdong GAO. Spatter Dynamic Recognition and Feature Analysis During High-power Disk Laser Welding[J]. Acta Photonica Sinica, 2021, 50(2): 208

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Jun. 24, 2020

    Accepted: Nov. 4, 2020

    Published Online: Aug. 26, 2021

    The Author Email:

    DOI:10.3788/gzxb20215002.0214002

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