Infrared and Laser Engineering, Volume. 53, Issue 4, 20230660(2024)

Deep hole roundness measurement method of circular structured light system

Zhenya Chen1,2,3, Zhuoqiang Ma1,3、*, Xiang Li2, Xingquan Shen1,3, Shangjin Yang1,3, Hongbin Miao1,3, and Chuanjie Lu4
Author Affiliations
  • 1School of Mechanical Engineering, North University of China, Taiyuan 030051, China
  • 2The 713 Research Institute of CSSC, Zhengzhou 450015, China
  • 3Shanxi Provincial Key Laboratory of Intelligent Equipment Technology in Harsh Environment, Taiyuan 030051, China
  • 4Shandong Pulisen Group Co., Ltd, Dezhou 253000, China
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    Figures & Tables(17)
    Schematic diagram of point coordinate measurement of circular structured light system
    Small hole imaging model
    Schematic diagram of measurement error analysis of circular structured light systems
    Schematic diagram of circular structured light system roundness measurement. (a) Before rigid body transformation; (b) After rigid body transformation
    Schematic diagram of grid search algorithm
    Schematic diagram of system calibration
    Circular structure light fitting results
    Roundness measurement experiment of circular structured light system
    Images of the halo taken during the experiment
    Results of halo center point extraction
    3D point cloud of the inner surface to be measured
    Roundness assessment points for 5 sections
    • Table 1. Internal camera parameters and lens distortion parameters

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      Table 1. Internal camera parameters and lens distortion parameters

      ParameterValue
      u02715.9593
      v01841.3643
      fx15127.5219
      fy15127.9817
      k1−0.0796
      k20.5261
    • Table 2. Circular structured light parameters

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      Table 2. Circular structured light parameters

      ParameterValue
      a1−0.00007745
      a2−0.00007774
      a30.00000987
      a40.00000001
      a5−0.00000038
      a6−0.00000044
      a7−0.00050127
      a8−0.00016611
      a9−0.00628916
    • Table 3. Roundness evaluation results of 5 cross sections

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      Table 3. Roundness evaluation results of 5 cross sections

      ResultNumber
      12345
      Reference/µm23.421.521.219.121.4
      Initial/µm49.550.147.355.649.7
      Measurement/µm28.625.425.323.926.5
      Error before compensation/µm26.128.626.136.528.3
      Error after compensation/µm5.23.94.14.85.1
    • Table 4. Results of 5 roundness evaluations of a single section before compensation

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      Table 4. Results of 5 roundness evaluations of a single section before compensation

      NumberMeasurement/µm
      148.3
      250.7
      350.4
      447.4
      551.2
    • Table 5. Results of 5 roundness evaluations of a single section after compensation

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      Table 5. Results of 5 roundness evaluations of a single section after compensation

      NumberMeasurement/µm
      126.4
      227.4
      327.1
      425.4
      526.9
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    Zhenya Chen, Zhuoqiang Ma, Xiang Li, Xingquan Shen, Shangjin Yang, Hongbin Miao, Chuanjie Lu. Deep hole roundness measurement method of circular structured light system[J]. Infrared and Laser Engineering, 2024, 53(4): 20230660

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    Paper Information

    Category:

    Received: Nov. 23, 2023

    Accepted: --

    Published Online: Jun. 21, 2024

    The Author Email: Ma Zhuoqiang (mzq1553630@163.com)

    DOI:10.3788/IRLA20230660

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