High Power Laser Science and Engineering, Volume. 5, Issue 4, 04000e24(2017)

REACH compliant epoxides used in the synthesis of Fe(III)-based aerogel monoliths for target fabrication

Alberto Valls Arrufat1, Magdalena Budziszewska1, Clement Lopez1, Aymeric Nguyen1, Jakub Sitek1, Paul Jones1, Chris Shaw1, Ian Hayes2, Gareth Cairns2, and Glenn Leighton1、†
Author Affiliations
  • 1Surface Engineering and Nanotechnology Institute, School of Aerospace, Transport and Manufacturing, Cranfield University, Milton Keynes, Bedfordshire, MK43 0AL, UK
  • 2Target Fabrication Group, AWE, Aldermaston, Reading, Berkshire, RG7 4PR, UK
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    Figures & Tables(11)
    SEMs showing the microstructure of Fe(III)-based aerogels created using nitrate salts, ethanol and the epoxides (a) PO; (b) EB; (c) TO.
    Fe (III)-based aerogel synthesized using PO (a) monolith, (b) SEM showing the larger clusters are made up of nanoparticles in the 70–100 nm range.
    SEM microstructure of cyclohexene oxide aerogel, created using chloride salt and methanol.
    SEM micrograph of an Fe (III)-based aerogel using iron(III) chloride hexahydrate and TO.
    Fe(III)-based aerogel monolith using iron(III) chloride hexahydrate and TO.
    Comparison between EB Fe(III)-based aerogels with different ratios of epoxide to 0.808 g of iron nitrate salt. (a) 2 and (b) 3 mL.
    • Table 1. Example formulation used for formation of Fe(III)-based aerogels.

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      Table 1. Example formulation used for formation of Fe(III)-based aerogels.

      ReactantsQuantity
      Iron (III) chloride hexahydrate0.541 g
      Ethanol5 mL
      TO1.431 mL
      Water0.108 mL
    • Table 2. Average density, pore size and particle size for each epoxides used.

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      Table 2. Average density, pore size and particle size for each epoxides used.

      EpoxideAverageAverageAverage
      densitypore sizeparticle size
      [nm][nm]
      PO118N/A70
      EB9710957
      TO8617962
      Cyclohexane oxide*1014533
    • Table 3. Average Gelation times for epoxides used across the breath of salts used.

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      Table 3. Average Gelation times for epoxides used across the breath of salts used.

      EpoxideAverage gelation time
      [min]
      PO0.3
      EB3
      TO30
      Cyclohexene oxide900
    • Table 4. Ratio of ethanol solvent used in epoxide/salt solution during EB synthesis of Fe(III)-based aerogel.

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      Table 4. Ratio of ethanol solvent used in epoxide/salt solution during EB synthesis of Fe(III)-based aerogel.

      Solvent ratio Epoxide/Salt solutionQuality of gel
      80/20Poor – Monoliths with severe fractures and falling apart into powder
      60/40Poor – Monoliths with severe fractures and falling apart into powder
      50/50Poor – Monoliths with severe fractures and falling apart into powder
      40/60Very good – Monoliths without fractures
      20/80Good – Monoliths with minor fractures
      0/100Poor — mainly powder with several shards of aerogel
    • Table 5. EB Fe (III)-based aerogels gelation time and gel quality comparison.

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      Table 5. EB Fe (III)-based aerogels gelation time and gel quality comparison.

      Amount of epoxideGel qualityGelation time
      (mL)(min)
      1Poor – mainly powder with several shards of aerogel30
      2Poor – Monoliths with severe fractures and falling apart into powder5
      3Very good – Monoliths without fractures1
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    Alberto Valls Arrufat, Magdalena Budziszewska, Clement Lopez, Aymeric Nguyen, Jakub Sitek, Paul Jones, Chris Shaw, Ian Hayes, Gareth Cairns, Glenn Leighton. REACH compliant epoxides used in the synthesis of Fe(III)-based aerogel monoliths for target fabrication[J]. High Power Laser Science and Engineering, 2017, 5(4): 04000e24

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    Paper Information

    Special Issue: TARGET FABRICATION

    Received: Nov. 7, 2016

    Accepted: Aug. 22, 2017

    Published Online: Nov. 21, 2018

    The Author Email: Glenn Leighton (g.j.t.leighton@cranfield.ac.uk)

    DOI:10.1017/hpl.2017.25

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