Laser & Optoelectronics Progress, Volume. 59, Issue 9, 0922025(2022)

Inline Optical Measurement and Inspection for IC Manufacturing: State-of-the-Art, Challenges, and Perspectives

Xiuguo Chen*, Cai Wang, Tianjuan Yang, Jiamin Liu, Chengfeng Luo, and Shiyuan Liu**
Author Affiliations
  • State Key Laboratory of Digital Manufacturing and Equipment, Huazhong University of Science and Technology, Wuhan 430074, Hubei , China
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    Figures & Tables(22)
    Target gratings in the scribe lines of IC chips [4]
    Overview of the principle of optical scatterometry [6]
    Schematic of different scatterometric setups. (a) (b) Angular scatterometers; (c) (d) spectroscopic scatterometers [6]
    Grating structure. (a) Diffraction of light incident on the rectangular grating structure;(b) hierarchical approximation of arbitrary planar grating structures [6]
    Parameter extraction process based on nonlinear regression and library search methods [45]
    Commonly used IBO marks [53-55]. (a) Frame-in-Frame; (b) Box-in-Box; (c) Bar-in-Bar; (d) advanced imaging metrology; (e) Blossom mark
    Typical overlay marks in eDBO technology (a) Top view; (b) cross-section view along the x-direction
    Angular scatterometer for measuring the intensity difference between the positive and negative first-order diffraction light [56]
    Schematic of the monochromatic phase-shifting interferometer [67]
    Schematic of laser scattering confocal microscope [70]
    Schematic of the Surfscan SP1 inspection system from KLA Corporation [74]
    Schematic of the common-path interferometric microscope [84]
    Schematic of the through-focus scanning microscope [87]
    Defect inspection based on mechanical work and force [88]
    Schematic of typical defect inspection based on bright field microscopy [90]
    Simulation method for sensitivity of defection inspection based on bright field microscopy [94]
    Schematic of mask defect inspection system with concurrent transmission and reflection image acquisition using 199 nm continuous wave laser [99]
    Schematic of the scanning lensless imaging microscope [110]
    IC device technology node development trend [112]
    Dielectric function of silicon as a function of (a) film thickness and (b) nanowire size [113]
    CD-SAXS. (a)Schematic of transmission SAXS; (b) schematic of grazing-incidence SAXS [113]
    • Table 1. Characteristics of angular scatterometry and spectroscopic scatterometry [6]

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      Table 1. Characteristics of angular scatterometry and spectroscopic scatterometry [6]

      TechniqueProsCons
      Angular scatterometry

      Since a single wavelength is used,no assumption about dielectric functions of the sample materials is required in data analysis.

      Structural pitch can be measured simultaneously for the scattering-angle-resolved scatterometry.

      Relatively easy to extend to short wavelength ranges,such as EUV and X-ray.

      Contain moving components for the 2-θ scatterometry as well as some scattering-angle-resolved scatterometry techniques using goniometers,which will limit the measurement speed.

      Large experimental setup,especially for the scattering-angle-resolved scatterometry.

      Spectroscopic scatterometry

      Measurement can be very fast,especially for the spectroscopic reflectometry based scatterometry.

      Very high vertical resolution(sub-nm)for the ellipsometric scatterometry.

      More measurement information can be acquired,especially for the MME-based scatterometry,which is beneficial for parameter decorrelation in data analysis.

      Need to pre-determine optical constants of sample materials in a broad spectral range.

      Need achromatic optical components and detectors with broad spectral responsivity.

      Need delicate calibrations for accurate measurement,especially in the ellipsometric scatterometry.

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    Xiuguo Chen, Cai Wang, Tianjuan Yang, Jiamin Liu, Chengfeng Luo, Shiyuan Liu. Inline Optical Measurement and Inspection for IC Manufacturing: State-of-the-Art, Challenges, and Perspectives[J]. Laser & Optoelectronics Progress, 2022, 59(9): 0922025

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Nov. 9, 2021

    Accepted: Dec. 13, 2021

    Published Online: May. 10, 2022

    The Author Email: Chen Xiuguo (xiuguochen@hust.edu.cn), Liu Shiyuan (shyliu@hust.edu.cn)

    DOI:10.3788/LOP202259.0922025

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