Acta Photonica Sinica, Volume. 50, Issue 11, 1112001(2021)

Fiber-coupled Chromatic Confocal 3D Measurement System and Comparative Study of Spectral Data Processing Algorithms

Jiayi WANG1, Tao LIU1、*, Xiaofeng TANG1, Jiaqi HU1, Xing WANG2, Guoqing LI1, Tao HE1, and Shuming YANG1
Author Affiliations
  • 1State Key Laboratory for Manufacturing Systems Engineering,Xi'an Jiaotong University,Xi’an 710049,China
  • 2Key Laboratory of Ultra⁃fast Photoelectric Diagnostics Technology,Xi'an Institute of Optics and Precision Mechanics,Chinese Academy of Sciences,Xi'an 710119,China
  • show less

    A simple aspheric chromatic dispersion lens group of low cost is designed using Zemax, and an integrated fiber-coupled chromatic confocal 3D measurement system is developed. Performances of four peak wavelength extraction methods, i.e. the maximum method, centroid method, Gaussian fitting method and spline interpolation method, have been compared and analyzed quantitatively. In addition, calibration accuracy of Gaussian fitting method and spline interpolation method is tested and compared through the axial resolution and displacement measurement experiments. The experimental results show that the axial measurement range of the built system is 1 mm. The Gaussian fitting method has higher accuracy and better stability among the four peak extraction algorithms. The axial resolution of the system using Gaussian fitting based and spline interpolation based calibration methods can both reach 0.2 μm and the displacement measurement accuracy is better than 1% within the whole measurement range; a quartz glass with a thickness of 0.219 mm is measured, and the relative measurement error of the average value is 0.5%. Finally, the developed system is applied to the 3D surface measurement of a step structure, a flexible electrode and a MEMS unit, and the experimental results indicate that the proposed system can perform high-precision 3D measurements of complex microstructures and transparent material thicknesses.

    Tools

    Get Citation

    Copy Citation Text

    Jiayi WANG, Tao LIU, Xiaofeng TANG, Jiaqi HU, Xing WANG, Guoqing LI, Tao HE, Shuming YANG. Fiber-coupled Chromatic Confocal 3D Measurement System and Comparative Study of Spectral Data Processing Algorithms[J]. Acta Photonica Sinica, 2021, 50(11): 1112001

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: May. 11, 2021

    Accepted: Aug. 16, 2021

    Published Online: Dec. 2, 2021

    The Author Email: LIU Tao (liu8483@xjtu.edu.cn)

    DOI:10.3788/gzxb20215011.1112001

    Topics