Infrared and Laser Engineering, Volume. 53, Issue 8, 20240274(2024)

Design and analysis of carbon fiber main load-bearing cylinder structure for space cameras

Xu LIU, Heng WANG, Xiaofeng LIU, and Zhen JIA
Author Affiliations
  • Research and Design Department, Changchun Nationspace Optics Technology Co., Ltd., Changchun 130000, China
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    Figures & Tables(24)
    Layout of optical system
    Main load-bearing cylinder structure
    Upper cylinder structure
    Second mirror support rod structure
    Simulation analysis of deformation cloud map
    Model of size optimization
    Optimized size distribution cloud map
    First order fundamental frequency deformation cloud map
    Static deformation cloud map
    4 ℃ temperature rise deformation cloud map
    The distribution of analysis sampling points
    Sinusoidal sweep frequency analysis curve
    Random vibration response curve
    Vibration test site diagram
    Sinusoidal sweep frequency test curve
    Random vibration test curve
    • Table 1. Tolerance of optical system

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      Table 1. Tolerance of optical system

      Displacement/μmTilt/(″)
      Δx, Δy, Δzθx, θyθz
      Primary mirrorReference
      Second mirror≤6≤6None
    • Table 2. Physical property table of related materials

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      Table 2. Physical property table of related materials

      MaterialDensity ρ/g·cm−3Young's modulusE/GPaThermal expansivityα/×10−6 K−1Specific stiffness
      ZTC44.401149.126
      SiCp/Al2.951808.061
      2A122.807022.725
      CFRP1.60720.645
    • Table 3. Material parameters of M40J single-layer board

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      Table 3. Material parameters of M40J single-layer board

      ParameterValue
      ρ/g·cm−31.7
      Ex/GPa200
      Ey/GPa7
      αx/×10−6−1−0.59
      αy/×10−6−123.3
      μ0.29
    • Table 4. The results of size optimization

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      Table 4. The results of size optimization

      DesignvariableInitial value/mmVariation range/mmOptimization value/mm
      T15.0[2.0,8.0]6.0
      T22.5[2.0,6.0]3.2
      T34.0[2.0,6.0]2.5
      T42.5[1.0,3.0]1.5
      T54.0[2.0,6.0]2.4
      T68.0[4.0,10.0]5.0
      T76.0[4.0,8.0]4.8
      T81.0[0.5,2.0]1.6
      T93.5[3.0,6.0]5.2
    • Table 5. The results of layer optimization

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      Table 5. The results of layer optimization

      DesignvariableInitial value/mmVariation range/mmOptimization value/mmDesign value/mm
      $ {T}_{0^{\circ}}^{G} $1.5[1.0,3.0]2.752.8
      $ {T}_{\beta }^{G} $1.5[0.8,2.0]1.221.2
      $ {T}_{-\beta }^{G} $1.5[0.8,2.0]1.221.2
      $ {T}_{90^{\circ}}^{G} $1.5[0.6,1.0]0.810.8
      β45°[10°,60°]24.7°25°
      −β−45°[−60°,−10°]−24.7°−25°
      $ {T}_{0^{\circ}}^{L} $0.4[0.5,1.0]0.820.8
      $ {T}_{45^{\circ}}^{L} $0.4[0.2,0.8]0.280.3
      $ {T}_{-45^{\circ}}^{L} $0.4[0.2,0.8]0.280.3
      $ {T}_{90^{\circ}}^{L} $0.4[0.2,0.8]0.220.2
    • Table 6. Comparison of parameters before and after optimization

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      Table 6. Comparison of parameters before and after optimization

      Ex/GPaEy/GPaαx/×10−6−1αy/×10−6−1
      Not optimized72.072.0−3.013.01
      Second mirror support rod145.434.7−0.8314.1
      Strengthening beams115.247.0−0.479.17
    • Table 7. The first three natural frequencies

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      Table 7. The first three natural frequencies

      ModeFrequency/Hz
      1241.2
      2241.7
      3316.4
    • Table 8. Random vibration power spectral density

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      Table 8. Random vibration power spectral density

      Frequency/HzPower Spectral Density (PSD)/g2·Hz−1
      x directionz direction
      201×10−47.13×10−5
      1508×10−45.3×10−4
      8008×10−45.3×10−4
      2 0001×10−48.55×10−5
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    Xu LIU, Heng WANG, Xiaofeng LIU, Zhen JIA. Design and analysis of carbon fiber main load-bearing cylinder structure for space cameras[J]. Infrared and Laser Engineering, 2024, 53(8): 20240274

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    Paper Information

    Category: Optical design

    Received: Jun. 26, 2024

    Accepted: --

    Published Online: Oct. 29, 2024

    The Author Email:

    DOI:10.3788/IRLA20240274

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