Infrared and Laser Engineering, Volume. 52, Issue 4, 20220686(2023)

Three-dimensional measurement of geometrical parameters of cutting tools based on depth from focus method

Peidong Zhang, Wei Liu, Wenqi Wang, Likun Si, Yang Zhang*, and Mengde Zhou
Author Affiliations
  • School of Mechanical Engineering, Dalian University of Technology, Dalian 116000, China
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    Figures & Tables(12)
    Measuring principle of depth from focus method
    Tool edge gradient diagram
    Tool surface sequence image. (a) Midpoint of cross blade; (b) Horizontal blade field point; (c) Point of main cutting edge
    Focus evaluation function curve. (a) Transverse edge midpoint; (b) Adjacent points of the transverse edge; (c) One point of the main cutting edge; (d) The first set of side sequence images; (e) The second set of side sequence images; (f) The third set of side sequence images
    Flow chart of 3D reduction of tool back surface
    Schematic diagram of parameter calculation vector
    Tool geometry parameter measurement system
    (a) Step sequence image; (b) Ladder 3D point cloud; (c) Partial point depth on line 1
    3D point cloud of tool flank. (a) Calculation results based on Tenengrad; (b) Calculation results based on improved double threshold Tenengrad
    • Table 1. Focus function curve evaluation index of different pixel

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      Table 1. Focus function curve evaluation index of different pixel

      Image pixel positionEvaluation indexFocusing evaluation function
      MIS2[11]MIS3[11]DCT1[11]GRA1[11]STA4[11]GRA6[11]Proposed method
      Chisel edge pointR03.7004.3651.1338.3468.67911.547
      S−0.0050.3040.3260.3000.3320.3290.333
      G−0.0140.8170.9440.6940.9810.9860.994
      N0.8200.19600000
      Chisel edge neighboring pointR0.5381.0591.3411.0791.7372.4525.202
      S0.1050.1710.2760.2570.3180.3160.333
      G0.2950.7920.6070.5060.8230.9130.999
      N0.2750.40200000
      Point of cutting edgeR00.1541.8022.0111.97940.3332499.611
      S00.0090.2040.0370.2350.3190.333
      G000.7590.0570.6940.9090.999
      N0.7780.4720.2980.7140.2290.7560.172
    • Table 2. Experimental equipment parameter

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      Table 2. Experimental equipment parameter

      EquipmentParameterValue
      Linear motor displacement tableTravel range/mm60
      Grating resolution/μm0.1
      CMOS cameraImage size/μm4.5×4.5
      Pixel size5120×5120
      Microscopic lensDOF/μm14
      Magnification5
      Ring lightAngle/(°)90
    • Table 3. Measurement results of parameters

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      Table 3. Measurement results of parameters

      MethodsAngle/(°)Diameter/mm
      ${\phi _r}$${\phi _w}$${d_r}$${d_w}$
      This paper111.9785.332.7866.242
      Tenengrad109.8784.732.7746.234
      Commercial equipment109.684.42.786.24
      Measuring instrument110.0884.862.7726.236
      ErrorT1.890.470.0120.006
      O0.210.130.0020.002
      C0.480.460.0060.004
    Tools

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    Peidong Zhang, Wei Liu, Wenqi Wang, Likun Si, Yang Zhang, Mengde Zhou. Three-dimensional measurement of geometrical parameters of cutting tools based on depth from focus method[J]. Infrared and Laser Engineering, 2023, 52(4): 20220686

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    Paper Information

    Category: Photoelectric measurement

    Received: Dec. 10, 2022

    Accepted: --

    Published Online: Jul. 4, 2023

    The Author Email: Zhang Yang (zy2018@dlut.edu.cn)

    DOI:10.3788/IRLA20220686

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