Acta Photonica Sinica, Volume. 52, Issue 10, 1052420(2023)

Preparation of As2S3 Chalcogenide Ridge Waveguide Based on AZ5214 Photoprotective Layer

Lei SHANG, Liner ZOU*, Xifei YANG, Le LI, and Yun SHEN
Author Affiliations
  • School of Physics and Materials Science,Nanchang University,Nanchang 330031,China
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    With the development of chalcogenide photonic devices, there is an increasing demand for high-quality chalcogenide optical waveguides which are widely used in infrared sensors, all-optical signal processing and other fields, therefore, the preparation of high-quality chalcogenide optical waveguides has become one of the hot fields of chalcogenide photonics. In the preparation of chalcogenide optical waveguide, the preparation methods include ion implantation, wet etching, dry etching, stripping and so on. Among these methods, the dry etching for preparing chalcogenide waveguide is used widely. Especially in recent years, researchers have successfully prepared As2S3, As2Se3, Ge-Ga-Se and other chalcogenide optical waveguides by dry etching. However, due to attack of the chalcogenide films (especially As2S3 film) by the alkaline developer which is used in the dry etching, the preparating process of As2S3 ridge waveguide needs very precise design and the quality of the chalcogenide waveguide can be affected. To improve this situation, some researchers proposed adding protective layers to prevent the attack of the developer on the As2S3 film. Previous researchers have tried to introduce Bottom Anti-reflection Coating, Polypropyl Methyl Acrylate and SU-8 as protective layers. However, the addition of such protective layers will further make the preparation process of waveguides cumbersome. In this paper, it is found that AZ5214 photoresist will retain the residual film with a certain thickness which is attached to As2S3 film under a certain exposure dose and appropriate development time. Based on this, this paper proposes to use this residual film as a protective layer to prepare the As2S3 ridge waveguide by dry etching. This protective layer can prevent the attack of the developer on the As2S3 film, and also be removed by etching, which will simplify the pattern transfer process compared with other protective layers. In this paper, the as-deposited As2S3 films with a film thickness of about 1 μm were deposited by vacuum resistance evaporation onto silica wafers, and then were annealed in a vacuum oven. The root mean square roughness Rq of the annealed As2S3 films decrease from 0.853 nm to 0.501 nm, which displays the achievement of high-quitly film with smooth surface. After that, the AZ5214 positive photoresist was covered on the surface of these As2S3 film to produce waveguide patterns in exposure process and prevent the attack of the alkaline developer owing to the residue photoresist bottom film as a photoprotective layer in development process. In the exposure and development process, the preparation parameters of this photoprotective layer were explored experimentally, and show that under the condition of exposure dose of 200 mJ/cm2 and development time of 45 s, the AZ5214 photoresist with thickness of about 2.1 μm could form the photoprotective layer with thickness of about 220 nm and the Rq of about 17 nm. On this basis, the As2S3 ridge waveguides with width of 3 μm and height of 800 nm were prepared by using reactive ion etching. However, due to the relatively low etching selection of argon gas, there was a certain undercut phenomenon during the etching process, resulting in a trapezoidal cross-section shape of the waveguide. In order to mitigate this influence, the etching parameter was optimized for obtaining the As2S3 ridge waveguide with good- morphology in this paper. In addition, the transmission loss of As2S3 ridge waveguide is approximately 0.74 dB/cm by adopting the cutting back method. These works show that the preparation of chalcogenide waveguide by using AZ5214 photoresist bottom film as a photoprotective layer simplifies the preparating process, and achieves good results, which will bring new ideas and preparation technologies for the preparation of high-quality chalcogenide photonic devices and promote the development of chalcogenide photonics.

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    Lei SHANG, Liner ZOU, Xifei YANG, Le LI, Yun SHEN. Preparation of As2S3 Chalcogenide Ridge Waveguide Based on AZ5214 Photoprotective Layer[J]. Acta Photonica Sinica, 2023, 52(10): 1052420

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    Paper Information

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    Received: May. 12, 2023

    Accepted: Aug. 15, 2023

    Published Online: Dec. 5, 2023

    The Author Email: ZOU Liner (linerzou@ncu.edu.cn)

    DOI:10.3788/gzxb20235210.1052420

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