Optics and Precision Engineering, Volume. 31, Issue 16, 2362(2023)

Modeling and experimental study on material removal rate of quartz wafer by fixed abrasive lapping

Yufan JIA... Xianglong ZHU, Lei YANG, Renke KANG* and Zhigang DONG |Show fewer author(s)
Author Affiliations
  • State Key Laboratory of High-Performance Precision Manufacturing, Dalian University of Technology, Dalian116024, China
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    Figures & Tables(14)
    Surface morphology of fixed abrasive lapping pad
    Framework of material removal model
    Top view of abrasive particle cutting
    Micro-contact morphology between fixed abrasive lapping pad and wafer
    Framework of self-sharpening of fixed abrasive pad
    GRNN neural network structure
    Fixed abrasive lapping equipment
    Motion schematic diagram
    Calculation steps of MMR
    Material removal rate under different pressures
    Material removal rate under different relative velocities
    • Table 1. Correspondence table of factor and level

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      Table 1. Correspondence table of factor and level

      LevelConcentrationFlow rateDisc speed
      f wt.%)c(ml/min)np(r/min)
      101210
      232420
      363630
      494840
    • Table 2. Parameters used in the test

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      Table 2. Parameters used in the test

      ParameterValueParameterValue
      ρc3.52 g/cm3g5.3 mm
      D¯9 μmω0.5 g/cm3
      σ9/12ρ2.2 g/cm3
      β45°KIC0.73 MPa·m1/2
      r1.9 mmHv6.67 GPa
      l1.5 mmE72.5 GPa
      P48 kPaS25 mm2
    • Table 3. MMR and K-value test results

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      Table 3. MMR and K-value test results

      No.fcnpMMR(μm/min)K
      111113.010.128
      212228.620.141
      313347.110.154
      414465.680.161
      521248.310.237
      622125.390.250
      723486.510.213
      824369.410.227
      931359.500.195
      1032485.990.211
      1133123.490.231
      1234242.790.210
      1341457.960.142
      1442355.730.183
      1543235.020.172
      1644113.470.132
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    Yufan JIA, Xianglong ZHU, Lei YANG, Renke KANG, Zhigang DONG. Modeling and experimental study on material removal rate of quartz wafer by fixed abrasive lapping[J]. Optics and Precision Engineering, 2023, 31(16): 2362

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Mar. 8, 2023

    Accepted: --

    Published Online: Sep. 5, 2023

    The Author Email: KANG Renke (kangrk@dlut.edu.cn)

    DOI:10.37188/OPE.20233116.2362

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