International Journal of Extreme Manufacturing, Volume. 6, Issue 2, 25003(2024)

Isotropic sintering shrinkage of 3D glass-ceramic nanolattices: backbone preforming and mechanical enhancement

Nianyao Chai1...2,3, Yunfan Yue1,3, Xiangyu Chen1, Zhongle Zeng1,2, Sheng Li1,2, and Xuewen Wang14,* |Show fewer author(s)
Author Affiliations
  • 1Center of Femtosecond Laser Manufacturing for Advanced Materials and Devices, State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, People’s Republic of China
  • 2International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, People’s Republic of China
  • 3These authors contributed equally (Nianyao Chai and Yunfan Yue).
  • 4National Energy Key Laboratory for New Hydrogen-Ammonia Energy Technologies, Foshan Xianhu Laboratory, Foshan 528000, People’s Republic of China
  • show less

    There is a perpetual pursuit for free-form glasses and ceramics featuring outstanding mechanical properties as well as chemical and thermal resistance. It is a promising idea to shape inorganic materials in three-dimensional (3D) forms to reduce their weight while maintaining high mechanical properties. A popular strategy for the preparation of 3D inorganic materials is to mold the organic–inorganic hybrid photoresists into 3D micro- and nano-structures and remove the organic components by subsequent sintering. However, due to the discrete arrangement of inorganic components in the organic-inorganic hybrid photoresists, it remains a huge challenge to attain isotropic shrinkage during sintering. Herein, we demonstrate the isotropic sintering shrinkage by forming the consecutive –Si–O–Si–O–Zr–O– inorganic backbone in photoresists and fabricating 3D glass–ceramic nanolattices with enhanced mechanical properties. The femtosecond (fs) laser is used in two-photon polymerization (TPP) to fabricate 3D green body structures. After subsequent sintering at 1000 ?C, high-quality 3D glass–ceramic microstructures can be obtained with perfectly intact and smooth morphology.In-suit compression experiments and finite-element simulations reveal that octahedral-truss(oct-truss) lattices possess remarkable adeptness in bearing stress concentration and maintain the structural integrity to resist rod bending, indicating that this structure is a candidate for preparing lightweight and high stiffness glass–ceramic nanolattices. 3D printing of such glasses and ceramics has significant implications in a number of industrial applications, including metamaterials, microelectromechanical systems, photonic crystals, and damage-tolerant lightweight materials.

    Tools

    Get Citation

    Copy Citation Text

    Nianyao Chai, Yunfan Yue, Xiangyu Chen, Zhongle Zeng, Sheng Li, Xuewen Wang. Isotropic sintering shrinkage of 3D glass-ceramic nanolattices: backbone preforming and mechanical enhancement[J]. International Journal of Extreme Manufacturing, 2024, 6(2): 25003

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Received: Aug. 14, 2023

    Accepted: --

    Published Online: Sep. 6, 2024

    The Author Email: Wang Xuewen (xwwang@whut.edu.cn)

    DOI:10.1088/2631-7990/ad1857

    Topics