Chinese Journal of Lasers, Volume. 50, Issue 8, 0802102(2023)

Height and Width Model of Cladding Layer Formed by Laser Cladding with Variable Angle

Tianyi Li1, Tuo Shi1、*, Kuan Li2, Rongwei Zhang2, Jianbin Li2, Yewang Sun1, and Guang Liu2
Author Affiliations
  • 1School of Optoelectronic Science and Engineering, Soochow University, Suzhou 215006, Jiangsu, China
  • 2School of Mechanical and Electrical Engineering, Soochow University, Suzhou 215021, Jiangsu, China
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    Figures & Tables(15)
    Comparison of single-track section in a single-layer and multi-layers
    Principle of powder feeding in annular laser beam
    Structural representation of closed-loop control of cladding height system
    Variable angle thin wall deposition experiment. (a) 30°; (b) 60°; (c) 90°; (d) 135°
    Comparison of forming effect at the same inclination angle (partially)
    Trend of measurement data by layer height control system. (a) Trend of thin wall layer height; (b) cross section of thin wall
    Variation of measured cladding layer height with process parameters
    Variation of measured cladding layer width with process parameters
    BP neural network topology
    Prediction result of test set. (a) Prediction result of layer width; (b) prediction result of layer height
    Prediction effect of cladding layer height and width models. (a) Layer height prediction variance; (b) layer width prediction variance
    • Table 1. Chemical composition of F314 iron-based alloy powder

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      Table 1. Chemical composition of F314 iron-based alloy powder

      ElementMass fraction/%
      FeBal.
      C0.1
      Cr15.0
      B1.0
      Si1.0
      Ni1.0
    • Table 2. Single factor experiment table of laser power

      View table

      Table 2. Single factor experiment table of laser power

      Angle /(°)Fixed scanning speed Vs /(mm·s-1Processing window of laser power P /W
      08[600,1600]
      308[600,1600]
      608[750,1500]
      908[800,1500]
      1208[800,1400]
      1508[800,1200]
      1808[800,900]
    • Table 3. Single factor experiment table of scanning speed

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      Table 3. Single factor experiment table of scanning speed

      Angle/(°)

      Fixed power

      P /W

      Processing window of scanning speed Vs /(mm·s-1
      0800[3.5,8]
      30800[3.5,8]
      60800[3.5,8]
      90800[3.5,8]
      120800[3.5,8]
      15080048
      180800[6.5,8]
    • Table 4. Neural network parameter of angle-varied cladding height and width

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      Table 4. Neural network parameter of angle-varied cladding height and width

      Network parameterWidth-BPHeight-BP
      Learning rate0.10.1
      Maximum number of iterations50005000
      Training target error0.010.01
      The number of hidden neurons44
      Nodes of each hidden neurons[6,10,10,6][6,10,10,6]
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    Tianyi Li, Tuo Shi, Kuan Li, Rongwei Zhang, Jianbin Li, Yewang Sun, Guang Liu. Height and Width Model of Cladding Layer Formed by Laser Cladding with Variable Angle[J]. Chinese Journal of Lasers, 2023, 50(8): 0802102

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Apr. 11, 2022

    Accepted: Jul. 8, 2022

    Published Online: Mar. 6, 2023

    The Author Email: Shi Tuo (shituo@suda.edu.cn)

    DOI:10.3788/CJL220746

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