Acta Optica Sinica, Volume. 38, Issue 12, 1222003(2018)

Influence of Polishing Slurry Viscosity on the Material Removal Function for Fluid Jet Polishing

Pengfei Sun*, Lianxin Zhang, Jian Li, Zhongyu Wang, and Tao Zhou
Author Affiliations
  • Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang, Sichuan 621000, China
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    Figures & Tables(14)
    Schematic of fluid jet polishing
    Mesh division and surface boundary of simulation model
    Calculation results under 1.01 mPa·s polishing slurry viscosity and 30 m/s incident velocity conditions. (a) Velocity of liquid; (b) pathlines of abrasive particles
    Comparison of calculation results of DPM under different viscosity conditions. (a) Velocity distribution of abrasive particles; (b) angle distribution of abrasive particles
    Influence of the polishing slurry viscosity on the maximum impact velocity of abrasive particles
    Schematic (left) and labeled photo (right) of fluid jet polishing system
    Polishing spot under 1# polishing slurry with 30 m/s incident velocity
    Comparison between the material removal functions obtained by experiments and calculation under different polishing slurry viscosity conditions. (a) 1# polishing slurry; (b) 2# polishing slurry; (c) 3# polishing slurry; (d) 4# polishing slurry; (e) 5# polishing slurry
    Variation law of wear-particle proportion coefficient with viscosity change in material removal
    Variation law of characteristic quantity of removal function for different viscosities. (a) Maximum material removal depth; (b) distance between removal peaks
    Comparison of surface roughness of workpieces after uniform polishing using different polishing slurry viscosities. (a) 1# polishing slurry, Ra=7.778 nm; (b) 5# polishing slurry, Ra=1.445 nm
    Influence of slurry viscosity on the surface roughness of workpieces
    • Table 1. Polishing slurry parameters

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      Table 1. Polishing slurry parameters

      NumberVolume ratio of water and glycerolViscosity /(mPa·s)
      1#10∶01.01
      2#10∶11.34
      3#10∶21.75
      4#10∶32.24
      5#10∶42.82
    • Table 2. Parameters of the erosion model

      View table

      Table 2. Parameters of the erosion model

      ParameterValueParameterValueParameterValue
      u0 /(m·s-1)30s22.8A3.13
      t /s240q10.14B1×10-3
      dn /mm1q2-1λ2
      ρp /(kg·m-3)2330k1-0.12u' /(m·s-1)104
      dp /μm1k20.23Hv0.038d' /μm326
      C /%4k30.19
      s10.71K65
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    Pengfei Sun, Lianxin Zhang, Jian Li, Zhongyu Wang, Tao Zhou. Influence of Polishing Slurry Viscosity on the Material Removal Function for Fluid Jet Polishing[J]. Acta Optica Sinica, 2018, 38(12): 1222003

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Jun. 4, 2018

    Accepted: Jul. 27, 2018

    Published Online: May. 10, 2019

    The Author Email:

    DOI:10.3788/AOS201838.1222003

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