Optics and Precision Engineering, Volume. 31, Issue 12, 1761(2023)
On-line six-degree-of-freedom errors measurement and compensation for XY stages
An on-line six-degree-of-freedom (6-DOF) error measurement method and compensation model for XY stages were devised for improving the volumetric positional accuracy of the functional point. The positioning errors in the X- and Y-directions of the stage and the straightness error in the Z-direction were measured via laser interferometry, and the three angular motion errors around the X-, Y-, and Z-axes were measured using laser autocollimators. The volumetric positional errors of the functional point caused by the 6-DOF errors of the stage was analyzed, and an error compensation model based on the Abbe and Bryan principle was developed. An in-situ and on-line 6-DOF error measurement system based on the measurement method was developed and applied to a micro-nano coordinate measuring machine, which had high precision and a compact design. The capability of the system and the effectiveness of the model were experimentally verified, and the measurement uncertainty of the system was evaluated. SIOS laser interferometers were used as a reference. Experimental results indicated that the maximum positional errors at the reference functional point in the X-, Y-, and Z-directions were reduced from 1.7, 3.4, and 3 μm to 65, 81, and 109 nm, respectively, after error compensation, and the expanded uncertainty was 90, 98, and 158 nm (k=2), respectively. The proposed method and system can be used to increase the accuracy of XY stages.
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Rongwei LIN, Zhenying CHENG, Yaxiong HE, Jie LI, Ruijun LI. On-line six-degree-of-freedom errors measurement and compensation for XY stages[J]. Optics and Precision Engineering, 2023, 31(12): 1761
Category: Micro/Nano Technology and Fine Mechanics
Received: Nov. 16, 2022
Accepted: --
Published Online: Jul. 25, 2023
The Author Email: CHENG Zhenying (chengzhenying01@hfut.edu.cn)