Chinese Optics Letters, Volume. 13, Issue 12, 121501(2015)

Two-dimensional vision measurement approach based on local sub-plane mapping

Fuqiang Zhou*, Xinghua Chai, Tao Ye, and Xin Chen
Author Affiliations
  • Key Laboratory of Precision Opto-mechatronics Technology, Ministry of Education, Beihang University, Beijing 100191, China
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    Figures & Tables(11)
    Video extensometer principle based on 2D vision measurement.
    Process diagram of sub-planes: (a) calibration target with 6×22 point fixed to coincide with the specimen surface, (b) extract and save sub-pixel coordinates of every reference point from the target image, and (c) establish the mapping model between each image sub-plane and measurement plane.
    Schematic of coordinate location method in sub-plane.
    Effects of the lens distortion: (a) real chessboard image and image with lens distortion and (b) pixel deviations before and after image distortion.
    Relationship between sub-planes interval and mapping accuracy, obtained using lens with first distortion coefficient k1=4.1×10−8: (a) fixed interval deviation distribution in whole view range 400 mm×400 mm and (b) relationship between maximum deviation and sub-planes interval.
    Principle of the out-plane effects.
    Process of measurement experiment: (a) calibration target fixed on stretching machine, (b) image for calibration, (c) matrix of circular center, (d) displacement measurement using two methods, (e) 81 pixels × 81 pixels correlation subset, and (f) gauge length measurement.
    Comparative results for calibration accuracy using the two methods.
    • Table 1. Comparison of Calibration Accuracy

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      Table 1. Comparison of Calibration Accuracy

      Calibration AccuracyNumberMaximum (μm)Minimum (μm)Average (μm)Maximum (%)Minimum (%)
      Local Sub-PlaneX1361.940.001.000.320.00
      Mapping MethodY1362.160.001.000.360.00
      Geometric SimilarityX13628.080.1212.224.680.02
      MethodY13627.620.1513.074.600.03
    • Table 2. Comparison of Displacement Measurement Accuracy

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      Table 2. Comparison of Displacement Measurement Accuracy

      Displacement Measurement/μmData Comparison
      Proposed Method1032173544966157499051103
      DIC Method1022173595016167509091104
      Real Data103.7218.2356.1497.8614.3747.7907.11101.5
    • Table 3. Comparison of Gauge Length Measurement Accuracy

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      Table 3. Comparison of Gauge Length Measurement Accuracy

      Gauge Length Measurement/μmData Comparison
      Proposed Method59981199518008240143599159,98484,017
      Real Data60001200018000240003600060,00084,000
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    Fuqiang Zhou, Xinghua Chai, Tao Ye, Xin Chen. Two-dimensional vision measurement approach based on local sub-plane mapping[J]. Chinese Optics Letters, 2015, 13(12): 121501

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    Paper Information

    Category: Machine Vision

    Received: Jul. 20, 2015

    Accepted: Oct. 27, 2015

    Published Online: Sep. 12, 2018

    The Author Email: Fuqiang Zhou (zfq@buaa.edu.cn)

    DOI:10.3788/COL201513.121501

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