Optics and Precision Engineering, Volume. 29, Issue 9, 2168(2021)

Research on straightness error measurement of part axis based on machine vision

Wei ZHANG1,*... Zong-wang HAN1, Xiang CHENG1, Wei-bin RONG2 and Hong-yu ZHENG1 |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical Engineering, Shandong University of Technology, Zibo255000, China
  • 2State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin150080, China
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    Figures & Tables(19)
    Schematic diagram of straightness measurement system
    Structure of straightness measurement platform
    Flow chart of straightness error detection
    Schematic of calculating pixel coordinates of central axis
    Schematic of binary coded double tangency points crossover operation
    Schematic of minimum area condition
    Flow chart of big variation with two tangent points
    Straightness measuring platform
    Evaluation function in this paper
    Graphical user interface
    Image after image processing
    Graph of central axis fitting
    Partial enlarged detail of part central axis
    Iteration graph of genetic algorithm by big mutation and double tangent points crossover
    Measurement results of straightness error
    Iteration results of straightness error
    • Table 1. Specification of each motion stages

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      Table 1. Specification of each motion stages

      平台参数
      行程分辨率重复定位精度
      三维电动位移平台X30 mm0.2 μm1 μm
      Y30 mm0.1 μm1 μm
      Z200 mm0.1 μm1 μm
      旋转电动平台θ360°0.003°0.02°
    • Table 2. Straightness error evaluation results

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      Table 2. Straightness error evaluation results

      评定方法直线度误差值/µm
      最小二乘法31.986 2
      分割逼近法[1630.526 2
      最小区域法[1729.548 5
      本文方法28.704 2
    • Table 3. Comparison of straightness error results

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      Table 3. Comparison of straightness error results

      所用方法直线度误差值/µm
      3PHFA199.97
      旋转投影法209.25
      本文方法9.635
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    Wei ZHANG, Zong-wang HAN, Xiang CHENG, Wei-bin RONG, Hong-yu ZHENG. Research on straightness error measurement of part axis based on machine vision[J]. Optics and Precision Engineering, 2021, 29(9): 2168

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Feb. 22, 2021

    Accepted: --

    Published Online: Nov. 22, 2021

    The Author Email: ZHANG Wei (zw062003@163.com)

    DOI:10.37188/OPE.20212909.2168

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