Infrared and Laser Engineering, Volume. 54, Issue 1, 20240092(2025)

Pulse-frequency modulated ultrasonic infrared thermography detection method of cracks in aluminum alloys

Shanshan ZHANG1, Yinghao SONG2,3, Fei WANG2,3、*, Dongyang AN1, Zhenxu LIU2,3, Honghao YUE2,3, and Junyan LIU2,3、*
Author Affiliations
  • 1Beijing Xinghang Electromechanical Equipment Co. Ltd., Beijing 100074, China
  • 2School of Mechatronics Engineering, Harbin Institute of Technique, Harbin 150001, China
  • 3State Key Laboratory of Robotics and Systems, Harbin Institute of Technology, Harbin 150001, China
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    Figures & Tables(15)
    Simulation results cloud diagram. (a) Surface temperature; (b) Surface deformation
    Node temperature change curve
    Data processing flow of defect detection using DOD feature extraction algorithms
    Data processing flow of defect detection using PCA feature extraction algorithms
    Flow chart of detection
    Ultrasonic thermography inspection system. (a) Detection system sketch; (b) Detection experimental platform
    Experimental specimens with cracks of different lengths
    Extraction effect of different feature extraction algorithms. (a) DOD amplitude diagram; (b) DOD phase diagram; (c) PCA first principal component; (d) PCA second principal component
    Feature clouds with different feature extraction algorithms. (a) Part #1 amplitude diagram; (b) Part #2 amplitude diagram; (c) Part #3 amplitude diagram; (d) Part #1 first principal component; (e) Part #2 first principal component; (f) Part #3 first principal component
    Micrograph of part’s notched edges (100 ×)
    Definition of the crack region and the normal region
    Effect of modulation parameters on feature contrast ratio. (a) Start frequency affects DOD amplitude contrast ratio; (b) Start frequency affects PCA feature contrast ratio; (c) Termination frequency affects DOD amplitude contrast ratio; (d) Termination frequency affects PCA feature contrast ratio; (e) Scanning period affects DOD amplitude contrast ratio; (f) Scanning period affects PCA feature contrast ratio
    • Table 1. Crack size of the three parts to be tested

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      Table 1. Crack size of the three parts to be tested

      Specimen No.Crack length/mmWidth/mm
      #15.6410.279
      #23.3700.0982
      #32.2410.0424
    • Table 2. Modulation parameter settings

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      Table 2. Modulation parameter settings

      Modulation parameters${f_{{s}}}$/Hz${f_{{e}}}$/Hz$ T_s $/s
      ${f_{{s}}}$0.1,0.5,1,254
      ${f_{{e}}}$12,3,4,54
      $T_s $154,6,8,10
    • Table 3. Percentage of contrast fluctuations

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      Table 3. Percentage of contrast fluctuations

      Parametersettingsfs/Hzfe/HzTs/s
      0.10.51.02.02.03.04.05.04.06.08.010.0
      DOD-η−36.07%−27.10%14.53%48.63%−53.47%−28.08%34.28%47.27%−50.64%35.22%16.59%1.17%
      PCA-η−29.24%−26.41%14.20%41.45%−47.10%−22.46%25.30%44.26%−36.77%42.70%9.22%−15.14%
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    Shanshan ZHANG, Yinghao SONG, Fei WANG, Dongyang AN, Zhenxu LIU, Honghao YUE, Junyan LIU. Pulse-frequency modulated ultrasonic infrared thermography detection method of cracks in aluminum alloys[J]. Infrared and Laser Engineering, 2025, 54(1): 20240092

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    Paper Information

    Category: 红外技术及应用

    Received: Mar. 10, 2024

    Accepted: --

    Published Online: Feb. 12, 2025

    The Author Email: WANG Fei (wangfeipublic@hit.edu.cn), LIU Junyan (ljywlj@hit.edu.cn)

    DOI:10.3788/IRLA20240092

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