Chinese Journal of Lasers, Volume. 50, Issue 8, 0802207(2023)

Effect of Process Parameters on Microstructure and Wear Resistance of 20CrMnTi-Based Laser Cladding Ni60A-TiC Coating

Sixue Ren1,2, Jingbin Li1,2、*, Yameng Shi1,2, Baoqin Wen1,2, Xianfei Wang1,2, and Liqiao Li1,2
Author Affiliations
  • 1College of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832000, Xinjiang, China
  • 2Industrial Technology Research Institute of Xinjiang Production and Construction Corps, Shihezi 832000, Xinjiang, China
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    Figures & Tables(17)
    Morphologies of powders. (a) Ni60A powder; (b) TiC powder; (c) Ni60A-25%TiC composite powder
    Schematic of geometrical size of single-track cladding layer
    Sectional morphologies of samples after single-track cladding. (a) S1 sample; (b) S2 sample; (c) S3 sample; (d) S4 sample; (e) S5 sample; (f) S6 sample; (g) S7 sample; (h) S8 sample; (i) S9 sample
    XRD patterns of composite coating. (a) S3 and S5 coatings; (b) S7 and S8 coatings
    Friction coefficient curves, abrasion loss and wear rate of different samples. (a) S1 and S2 samples; (b) S3 and S4 samples; (c) S5 and S6 samples; (d) S7 and S8 samples; (e) S9 and S10 samples; (f) abrasion loss and wear rate
    Three-dimensional worn morphologies of different samples. (a) S1 sample; (b) S2 sample; (c) S3 sample; (d) S4 sample; (e) S5 sample; (f) S6 sample; (g) S7 sample; (h) S8 sample; (i) S9 sample; (j) S10 sample; (k) surface roughness and wear depth
    Microscopic morphologies of worn surface of different samples. (a) S1 sample; (b) S2 sample; (c) S3 sample; (d) S4 sample; (e) S5 sample; (f) S6 sample; (g) S7 sample; (h) S8 sample; (i) S9 sample; (j) S10 sample
    EDS analysis of worn surface. (a) S3 sample; (b) S10 sample
    Cross-sectional EDS analysis of S3 sample
    XPS analysis of S3 sample
    • Table 1. Chemical composition of 20CrMnTi substrate and Ni60A powder

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      Table 1. Chemical composition of 20CrMnTi substrate and Ni60A powder

      ElementMass fraction /%
      20CrMnTiNi60A
      C0.17-0.230.6-1.0
      Si0.17-0.373.0-4.5
      Mn0.80-1.10
      Cr1.00-1.3014-17
      Ti0.04-0.10
      B2.5-4.5
      Fe≤5
      NiBal.
    • Table 2. Factors and levels of orthogonal experiment

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      Table 2. Factors and levels of orthogonal experiment

      LevelLaserpower /kWScanningspeed /(mm·s-1Power feeding rate /(g·min-1
      Factor AFactor BFactor C
      11.4515
      21.6618
      31.8721
    • Table 3. Microhardness of cladding layer surface

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      Table 3. Microhardness of cladding layer surface

      SampleMicrohardness /HV
      S11225
      S2996
      S31252
      S41067
      S51105
      S61156
      S71157
      S81031
      S91071
    • Table 4. Dilution rate score table

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      Table 4. Dilution rate score table

      Dilution rateScore
      6%-20%100-92
      21%-25%90-82
      26%-30%80-72
      31%-35%70-62
      36%-40%60-52
      41%-45%50-42
      46%-50%40-32
      51%-55%30-22
      56%-60%20-12
      61%-65%10-2
      0%-6%0-100
    • Table 5. Microhardness score table

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      Table 5. Microhardness score table

      Average microhardness /HVScore
      1335-1300100-90
      1300-126590-80
      1265-123080-70
      1230-119570-60
      1195-116060-50
      1160-112550-40
      1125-109040-30
      1090-105530-20
      1055-102020-10
      1020-98510-0
    • Table 6. L9(33) orthogonal test results and analysis

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      Table 6. L9(33) orthogonal test results and analysis

      No.SampleFactorResponse valueComprehensive score
      ABCDilution rate /%Microhardness /HV
      1S11(1.4)1(5)1(15)41.31225142.74
      2S21(1.4)2(6)2(18)43.899672.47
      3S31(1.4)3(7)3(21)21.51252150.93
      4S42(1.6)1(5)2(18)46.0106794.43
      5S52(1.6)2(6)3(21)43.01105106.12
      6S62(1.6)3(7)1(15)54.41156121.74
      7S73(1.8)1(5)3(21)45.31157122.02
      8S83(1.8)2(6)1(15)62.4103183.29
      9S93(1.8)3(7)2(18)50.8107196.60
      K1122.05119.73115.92
      K2107.4387.2987.83
      K3100.64123.09126.36
      R21.4135.8038.52
    • Table 7. Analysis of variance of comprehensive score

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      Table 7. Analysis of variance of comprehensive score

      SourceDegree of freedomSum of squares of deviationsMean square
      Error2143.571.73
      A2718.2359.09
      B22344.81172.41
      C22381.91190.97
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    Sixue Ren, Jingbin Li, Yameng Shi, Baoqin Wen, Xianfei Wang, Liqiao Li. Effect of Process Parameters on Microstructure and Wear Resistance of 20CrMnTi-Based Laser Cladding Ni60A-TiC Coating[J]. Chinese Journal of Lasers, 2023, 50(8): 0802207

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    Paper Information

    Category: Laser Surface Machining

    Received: Apr. 29, 2022

    Accepted: Aug. 8, 2022

    Published Online: Dec. 21, 2022

    The Author Email: Li Jingbin (ljb8095@163.com)

    DOI:10.3788/CJL220806

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