Journal of the Chinese Ceramic Society, Volume. 52, Issue 12, 3868(2024)

Influencing Factors and Improvement Approaches of Thermal Conductivity of Silicon Nitride Ceramics for Thermal Management

WANG Feng1... HE Zhiyong1,*, WANG Xiaobo1, WANG Bulai2, MENG Qing3 and LI Jiangtao3 |Show fewer author(s)
Author Affiliations
  • 1China Iron & Steel Research Institute Group, Beijing 100081, China
  • 2School of Materials Science and Technology, China University of Geosciences, Beijing 100083, China
  • 3Key Laboratory of Cryogenics, Technical Institute of Physics and Chemistry, Chinese Academy of Science, Beijing 100190, China
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    With the development of electronic power devices towards high voltage, high current and high power density, they will generate more heat and bear greater thermal stress during the operation, which puts forward higher requirements for the heat dissipation ability and reliability of ceramic substrates used for devices. Conventional ceramic substrates such as alumina (i.e., low thermal conductivity, only 20-30 W·m𕒵·K𕒵) and aluminum nitride (i.e., poor mechanical property, such as bending strength of 300 MPa and fracture toughness of 3-4 MPa·m1/2) are difficult to meet the requirements of high power devices. Silicon nitride (Si3N4) ceramic becomes an ideal ceramic substrate for high power devices due to the high theoretical thermal conductivity and excellent mechanical properties. However, there is still a significant gap between the actual and theoretical values of thermal conductivity for Si3N4 ceramics, and the lattice oxygen content is a main affecting factor. Moreover, suitable sintering additives need to be added during the preparation of Si3N4 ceramics, and the microstructure (i.e., density, grain morphology, grain boundary phase content and distribution, and average thickness of grain boundary film) changes due to the introduction of sintering additives, which affects the thermal conductivity of Si3N4 ceramics. The microstructure evolution of Si3N4 ceramics is also closely related to the forming technology and sintering system. Therefore, the optimization of preparation processes of Si3N4 ceramics has a positive effect on its thermal conductivity improvement.In the review, the microstructures and thermal properties of Si3N4 ceramics were introduced. Some influencing factors of the thermal conductivity of Si3N4 ceramics were discussed and the related impact mechanism were illustrated. The α-Si3N4 phase is metastable and transforms to β-Si3N4 phase through the dissolution precipitation reaction at a high temperature. A lattice reconstruction also occurs at the same time. The β-Si3N4 phase exhibits a high ideal thermal conductivity. The actual thermal conductivity of Si3N4 ceramics deteriorates gradually with increasing the lattice oxygen and grain boundary phase contents. Similarly, the continuous-distributed grain boundary phase is also harmful to the thermal conductivity of Si3N4 ceramics. These existed defects and microstructures lead to increased phonon scattering during the transmission process, which does not favor the thermal conductivity improvement. The large elongated β-Si3N4 grains are beneficent to the thermal conductivity enhancement because of the decreased phonon scattering.The ways to improve the thermal conductivity of Si3N4 ceramics are to regulate their lattice oxygen and microstructures. In the review, the lattice oxygen regulation role, the microstructure evolution process and the thermal conductivity enhancement mechanism of Si3N4 ceramics could be elaborated from four aspects, i.e., raw material powder, sintering additives, sintering process and structural texture. The introduction of oxygen impurity content could be reduced with high purity silicon nitride powder as a raw material and the ball milling process optimization. And the microstructure and lattice oxygen content can be regulated via selecting rare-earth oxides with small ion radius and non-oxides as sintering additives and optimizing the sintering process (i.e., sintering temperature, soaking time, sintering atmosphere and so on), which are beneficial to promoting the thermal conductivity. In addition, the high thermal conductivity along the direction of Si3N4 grains orientation can be also obtained through a structural texture technology.The development status and challenges of high thermal conductive Si3N4 ceramics were discussed. The routes to realize the localization of high thermal conductive Si3N4 ceramics are to strengthen the source control of raw material production, thus improving the performance of production equipment and establishing the evaluation standard system of product performance.Summary and prospectsThe Si3N4 ceramic is an ideal substrate material for high power device, and its high thermal conductivity is essential. However, there is still a significant gap between the actual and theoretical values of the thermal conductivity of Si3N4 ceramics due to the influence of lattice oxygen impurity and microstructure composition. The approaches to obtain Si3N4 ceramics with a high thermal conductivity are to decrease the lattice oxygen content, reduce the grain boundary phase and obtain the double peak structure composed of fine grains and a high aspect ratio β-Si3N4 grains through improving the purity of raw materials, selecting appropriate sintering aids and forming methods and optimizing the sintering system.To obtain high thermal conductive Si3N4 ceramics, a research on the raw material powder with a high purity and a low oxygen content should be strengthened. The high quality equipment for Si3N4 ceramics production should be developed through controlling the sintering and processing technology. The practical application research should be promoted continuously and the completed application closed loop should be formed among powder production companies, product manufacturing enterprises and users. The timely feedback and response about the problems discovered during this process should be provided quickly to improve the performance of high thermal conductive Si3N4 ceramic products.

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    WANG Feng, HE Zhiyong, WANG Xiaobo, WANG Bulai, MENG Qing, LI Jiangtao. Influencing Factors and Improvement Approaches of Thermal Conductivity of Silicon Nitride Ceramics for Thermal Management[J]. Journal of the Chinese Ceramic Society, 2024, 52(12): 3868

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    Paper Information

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    Received: May. 11, 2024

    Accepted: Jan. 2, 2025

    Published Online: Jan. 2, 2025

    The Author Email: Zhiyong HE (hezhiyong@cisri.com.cn)

    DOI:10.14062/j.issn.0454-5648.20240331

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