Optics and Precision Engineering, Volume. 32, Issue 19, 2899(2024)

Design and testing of harmonic reducer integrated with torque sensor

Xiaodong WANG... Zhijie DU, Wenqiang SHEN, Hailong GAO, Yujie LIU and Zhifeng LOU* |Show fewer author(s)
Author Affiliations
  • School of Mechanical Engineering, Dalian University of Technology, Dalian116023, China
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    Figures & Tables(24)
    Composition and installation of harmonic reducer
    Cloud chart of flex spline strain distribution
    Strain gauge attachment position
    Flex spline stress analysis
    Flex spline bottom circumferential path
    Circumferential strain curves
    Strain cloud map of flex spline bottom surface
    Structural parameters of sensitive grid
    Response surface of torque pearson correlation coefficient to grid length, grid spacing, and grid position
    Structure design of sensitive grid
    Wheatstone bridge circuit diagram
    Harmonic reducer integrated with torque sensor
    Experimental testing platform
    Experimental bench operational principle
    Calibration result
    Apply step torque
    Apply sinusoidal torque
    • Table 1. Material properties of harmonic reducer

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      Table 1. Material properties of harmonic reducer

      构件材 料杨氏模量/GPa泊松比密度/(kg·m-3
      柔轮40CrNiMoA2090.2957 850
      波发生器40Cr2110.2777 850
      刚轮40Cr2110.2777 850
    • Table 2. Range of values for sensitive grid parameters

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      Table 2. Range of values for sensitive grid parameters

      敏感栅参数取值
      栅丝长度L/mm3~8
      栅丝间距S/mm0.3~0.8
      栅丝位置R/mm35~43
    • Table 3. Response surface model and results

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      Table 3. Response surface model and results

      序号L/mmS/mmR/mmPearson correlation
      130.55350.943 1
      230.3390.918 6
      35.50.3430.831 0
      1580.8390.969 7
      165.50.8430.830 2
      1780.3390.960 3
    • Table 4. Response surface model analysis of variance results

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      Table 4. Response surface model analysis of variance results

      类型FP
      模型149.75<0.000 1
      L127.7<0.000 1
      S0.790.403 4
      R713.96<0.000 1
      LS5.930.045 1
      LR18.060.003 8
      SR0.0360.853 9
      L225.550.001 5
      S233.140.000 7
      R2392.73<0.000 1
    • Table 5. Model reliability test analysis

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      Table 5. Model reliability test analysis

      R2Adjusted R2Predicted R2C.V./%Adeq Precisior
      0.994 80.988 20.9610.6836.101
    • Table 6. Optimal design dimensions for sensitive grid

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      Table 6. Optimal design dimensions for sensitive grid

      栅丝长度/mm栅丝间距/mm栅丝位置/mm皮尔逊相关系数
      6.040.52236.6470.982
    • Table 7. Result of integrated torque sensor loading experiment

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      Table 7. Result of integrated torque sensor loading experiment

      阶梯扭矩加载均方根误差正弦扭矩加载均方根误差
      0.891.02
      0.910.98
      0.921.05
      0.960.96
      0.910.97
      0.981.04
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    Xiaodong WANG, Zhijie DU, Wenqiang SHEN, Hailong GAO, Yujie LIU, Zhifeng LOU. Design and testing of harmonic reducer integrated with torque sensor[J]. Optics and Precision Engineering, 2024, 32(19): 2899

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    Paper Information

    Category:

    Received: Mar. 9, 2024

    Accepted: --

    Published Online: Jan. 9, 2025

    The Author Email: LOU Zhifeng (louzf@dlut.edu.cn)

    DOI:10.37188/OPE.20243219.2899

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