Infrared and Laser Engineering, Volume. 45, Issue 11, 1106009(2016)

Automatic design and laser additive manufacturing of super-light structure of metal part

Wu Weihui1、*, Xiao Dongming2, and Mao Xing1
Author Affiliations
  • 1[in Chinese]
  • 2[in Chinese]
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    In order to solve the problems when designing super-light structure part such as needing complex design techniques, long design cycle, difficult to add skin if making it by additive manufacturing technology, based on selective laser melting technology, a method which can automatically add skinned super-light structure to traditional metal part CAD model was put forward in this paper. Considering the selective laser melting process characteristics, through an algorithm, a skinned super-light quasi-honeycomb structure part model with a preset porosity can be automatically designed by transforming an original CAD model. And the new part model data format can direct drive a selective laser melting machine for additive manufacturing without any data format transformation. The construction and design method of the skinned super-light structure of metal part were studied. Through process analysis, appropriate processing unit length and reasonable skin tissue of super-light structure metal part were gotten. The above method was tested successfully on a part model with complex shape in a selective laser melting experiment. The error of porosity is 2.79%, which means that this method can accurately reduce part mass according to preset porosity value. Therefore, in this way, skinned super-light structure part can be design automatically and quickly based on an original CAD model without super-light structure, the burden to design this kind of parts will be greatly reduced, and the practicability of the parts made through this method will be improved greatly.

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    Wu Weihui, Xiao Dongming, Mao Xing. Automatic design and laser additive manufacturing of super-light structure of metal part[J]. Infrared and Laser Engineering, 2016, 45(11): 1106009

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    Paper Information

    Category: 激光技术及应用

    Received: Mar. 24, 2016

    Accepted: Apr. 27, 2016

    Published Online: Jan. 20, 2017

    The Author Email: Weihui Wu (wuweihui_068@163.com)

    DOI:10.3788/irla201645.1106009

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