Optics and Precision Engineering, Volume. 31, Issue 1, 119(2023)

Degradation characteristics of in-focused-plane micro-vision motion-tracking accuracy excited by out-of-focused-plane displacements

Ruizhou WANG1...2, Chicong LIANG1,2, Yuanxin CAI2 and Heng WU3,* |Show fewer author(s)
Author Affiliations
  • 1State Key Laboratory of Precision Electronic Manufacturing Technology and Equipment, Guangdong University of Technology, Guangzhou50006, China
  • 2Guangdong Provincial Key Laboratory of Micro/nano Machining Technology and Equipment, Guangdong University of Technology, Guangzhou510006, China
  • 3Guangdong Provincial Key Laboratory of Cyber-Physical System, Guangdong University of Technology, Guangzhou510006, China
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    To quantitatively describe the effect of out-of-focused-plane displacements on the in-focused-plane micro-vision motion-tracking accuracy, a method based on an optical microscope, an industrial camera, and a spatial nano-positioning stage is proposed in this work. First, the formation mechanism of out-of-focused-plane displacements was analyzed. The variance function was employed to evaluate the sharpness of the image and search for the best-focused plane. The searched plane was used as the baseline to calculate out-of-focused-plane displacements. Second, a spatial nano-positioning stage was designed with multiple degrees of freedom. The end-effector served as the target to be tracked by the micro-vision. When generating in-focused-plane displacements, controllable and measurable out-of-focused-plane displacements were also produced simultaneously and synchronously by the end-effector. Third, the gray-value-based template matching approach was selected and combined with the region-of-interest method. This approach served as a representative micro-vision motion-tracking algorithm. Finally, the prototype of the nano-positioning stage was fabricated, and the micro-vision motion-tracking experimental system was constructed. Capacitive sensors were employed as evaluation tools. The degradation values of the micro-vision motion-tracking accuracy when excited by different out-of-focused-plane displacements were quantified. The experimental results indicate that out-of-focused-plane displacements directly contribute to accuracy degradation. The displacements and degradation were significantly correlated. The area of the proposed viewing field was 76.1 μm×63.7 μm, the sampling frequency was 15 Hz, and the gray-value-based template-matching approach was employed. When the out-of-focused-plane displacement reached (7.7±2.5) μm or larger, the micro-vision system was rendered inoperable.

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    Ruizhou WANG, Chicong LIANG, Yuanxin CAI, Heng WU. Degradation characteristics of in-focused-plane micro-vision motion-tracking accuracy excited by out-of-focused-plane displacements[J]. Optics and Precision Engineering, 2023, 31(1): 119

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Jul. 11, 2022

    Accepted: --

    Published Online: Feb. 9, 2023

    The Author Email: WU Heng (heng.wu@gdut.edu.cn)

    DOI:10.37188/OPE.20233101.0119

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