Bulletin of the Chinese Ceramic Society, Volume. 43, Issue 11, 4232(2024)

Properties of Cement-Bonded Aggregate and Matrix Synergistic Low-Conductivity Mullite Castable

LI Yawei1,2, SONG Shaohui2, LIAO Ning2、*, KE Wenli2, LIU Wenjing2, TIE Shengnian1, and LIU Xin1
Author Affiliations
  • 1Key Laboratory of Advanced Materials and Application Technology in Qinghai Province and College of Energy and Electrical Engineering, Qinghai University, Xining 810016, China
  • 2Joint International Research Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, China
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    Given the imperative of energy conservation, safety, and durability in high-temperature industrial furnaces, current research focuses on reducing the thermal conductivity of refractories used in furnace linings while ensuring optimal performance. The research subject of this study was cement-bonded mullite castable. Firstly, the hydration behavior of calcium aluminate cement was regulated by incorporating magnesium silicate hydrate (M-S-H) with a high specific surface area to enhance bonding strength. Additionally, thermal conductivity was cooperatively reduced by lightweight mullite aggregate and introducing air-entraining agent in the matrix. The results indicate that M-S-H with a high specific surface area provides more nucleation sites for hydration products, thereby facilitating the formation of pin CAH10 during cement hydration and improving castable bonding strength. Furthermore, through the incorporation of M-S-H and 0.01% (mass fraction) air-entraining agent in castables with lightweight mullite aggregate, the pore within 1~100 μm significantly increases after heat treatment at 1 250 ℃. Moreover, at 1 000 ℃, the thermal conductivity is only 0.599 W·(m·K)-1, which is 18.9% lower than that observed in traditional castables.

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    LI Yawei, SONG Shaohui, LIAO Ning, KE Wenli, LIU Wenjing, TIE Shengnian, LIU Xin. Properties of Cement-Bonded Aggregate and Matrix Synergistic Low-Conductivity Mullite Castable[J]. Bulletin of the Chinese Ceramic Society, 2024, 43(11): 4232

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    Paper Information

    Category:

    Received: Apr. 26, 2024

    Accepted: Jan. 2, 2025

    Published Online: Jan. 2, 2025

    The Author Email: Ning LIAO (liaoning@wust.edu.cn)

    DOI:

    CSTR:32186.14.

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