Advanced Fiber Materials, Volume. 6, Issue 1, 00331(2024)

Low-Cost, Scalable Fabrication of All-Fabric Piezoresistive Sensors via Binder-Free, In-Situ Welding of Carbon Nanotubes on Bicomponent Nonwovens

Guangliang Tian1, Yihan Shi2, Jixia Deng1, Wenhua Yu1, Leihang Yang1, Yi Lu3、*, Yi Zhao2,4, Xiangyu Jin1, Qinfei Ke1、**, and Chen Huang1,4、***
Author Affiliations
  • 1State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Textiles, Donghua University, Shanghai 201620, China
  • 2Shanghai Frontiers Science Center of Modern Textiles, Donghua University, Shanghai 201620, China
  • 3Department of Respiratory Medicine, Shanghai Jiao Tong University Affiliated Sixth People’s Hospital, Shanghai 200233, China
  • 4Henan Key Laboratory of Medical and Protective Products, Henan Yadu Industry Co., Ltd., Xinxiang 453000, China
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    Wearable piezoresistive sensors have shown enormous application prospects in flexible electronics and human–machine interfaces. However, current piezoresistive sensors suffer from common deficiencies including high fabrication cost, poor comfort and low attachment fastness of conductive substances on substrates, thereby impeding their large-scale production and practical use. Herein, a three-dimensional all-fabric piezoresistive sensor is reported based on coating multi-wall carbon nanotubes (MWCNTs) on bicomponent nonwovens composed of core-sheath fibers. The combination of core-sheath fibers with a heat-induced welding strategy greatly improves the adhesion fastness and stability of MWCNT network. The multi-layered all-fabric structure provides as-prepared sensors with high sensitivity (9.43% kPa-1 in 0–10 kPa and 0.076% kPa-1 in 20–120 kPa), wide pressure-sensing range (0–120 kPa), fast response/relaxation time (100 and 60 ms), good reproducibility and air permeability. Application of the sensor is demonstrated through the detection of human activities (such as pulse, cough and joint movements) and the wireless monitoring of forefinger bending. Moreover, our sensor is fabricated out of cost-effective materials, using scalable approach without using glue or binders. The method established in this work may provide an efficient strategy for the design and production of high-performance all-fabric piezoresistive sensors.

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    Guangliang Tian, Yihan Shi, Jixia Deng, Wenhua Yu, Leihang Yang, Yi Lu, Yi Zhao, Xiangyu Jin, Qinfei Ke, Chen Huang. Low-Cost, Scalable Fabrication of All-Fabric Piezoresistive Sensors via Binder-Free, In-Situ Welding of Carbon Nanotubes on Bicomponent Nonwovens[J]. Advanced Fiber Materials, 2024, 6(1): 00331

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    Paper Information

    Category: Research Articles

    Received: Apr. 28, 2023

    Accepted: Sep. 10, 2023

    Published Online: Jul. 4, 2024

    The Author Email: Lu Yi (luyi0718@126.com), Ke Qinfei (kqf@dhu.edu.cn), Huang Chen (hc@dhu.edu.cn)

    DOI:10.1007/s42765-023-00331-2

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