Optics and Precision Engineering, Volume. 32, Issue 9, 1338(2024)

System parameter calibration based on a specular and diffuse calibration plate

Xiaona YANG1... Yubo NI1, Zhaozong MENG1, Nan GAO1, Zeqing YANG1, Guofeng ZHANG2, Wei YIN3, Hongwei ZHAO2,3 and Zonghua ZHANG1,* |Show fewer author(s)
Author Affiliations
  • 1College of Mechanical Engineering, Hebei University of Technology, Tianjin30040, China
  • 2College of Mechanical Engineering, Xi'an Jiaotong University, Xi'an710049, China
  • 3National Key Laboratory of Strength and Structural Integrity, Aircraft Strength Research Institute of China, Xi'an710065, China
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    To achieve full-field measurement of composite surface objects and expand the measurement range, this paper proposes a system parameter calibration method using a specular and diffuse calibration plate. This method captures phase information and calibration data for both specular and diffuse reflections at the same pixel point. Initially, a specular and diffuse calibration plate with a checkerboard pattern and known marker distances is designed and manufactured. Using the unique configuration of the calibration plate, the complete reference phase is derived through external parameter constraints and spline interpolation, facilitated by limit translation. Subsequently, spatial distance, system parameters, and the relationship between pixel position and horizontal coordinates XY are calibrated pixel-by-pixel within the same coordinate system. The 3D morphology of the composite surface object is then reconstructed using the complete reference phase and pixel-by-pixel calibration data. Experimental results indicate that this method extends the measurement range by 1.5-2 times compared to traditional non-full-field methods. The proposed approach not only maintains measurement accuracy but also enables full-field measurement of 3D morphology of discontinuous composite surfaces, proving to be of significant practical value for measuring the 3D morphology of composite surface objects.

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    Xiaona YANG, Yubo NI, Zhaozong MENG, Nan GAO, Zeqing YANG, Guofeng ZHANG, Wei YIN, Hongwei ZHAO, Zonghua ZHANG. System parameter calibration based on a specular and diffuse calibration plate[J]. Optics and Precision Engineering, 2024, 32(9): 1338

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    Paper Information

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    Received: Dec. 19, 2023

    Accepted: --

    Published Online: Jun. 2, 2024

    The Author Email: ZHANG Zonghua (zhzhang@hebut.edu.cn)

    DOI:10.37188/OPE.20243209.1338

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