Bulletin of the Chinese Ceramic Society, Volume. 43, Issue 12, 4571(2024)

Preparation and Properties of Low-Density and High Strength Ceramic Proppants

FENG Ming1, JI Guorong1, GAO Yunfeng1, MU Weipeng1, ZHU Baoshun1, TIAN Yuming1,2、*, and BAI Pinbo3
Author Affiliations
  • 1School of Materials Science and Engineering, Shanxi Institute of Science and Technology, Jincheng 048012, China
  • 2School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
  • 3Changqing Fracturing Proppant Co., Ltd., Yangquan 045200, China
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    A low-density and high strength ceramic proppant was prepared using secondary bauxite (Al2O3 mass fraction 70.3%) and fly ash as raw materials, with different content of dolomite as additive, at a sintering temperature of 1 350 ℃. The solid waste fly ash was effectively utilized, and the influence of dolomite on the grain development and properties of ceramic proppants was investigated. The influence of dolomite content on the microstructure and physical properties of bauxite-fly ash based ceramic proppants was studied through characterization methods such as XRD, SEM, and physical performance testers. The results show that the addition of appropriate content of dolomite can significantly promote the growth and development of rod-shaped mullite, and reduce the crushing rate of ceramic proppants. In addition, the formation of closed pores within the matrix can reduce the bulk density and apparent density of ceramic proppants. When the addition content of dolomite is 6%(mass fraction), the prepared ceramic proppants has the best performance, with a bulk density of 1.45 g/cm3, an apparent density of 2.60 g/cm3, and a crushing rate of 6.5% at 35 MPa.

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    FENG Ming, JI Guorong, GAO Yunfeng, MU Weipeng, ZHU Baoshun, TIAN Yuming, BAI Pinbo. Preparation and Properties of Low-Density and High Strength Ceramic Proppants[J]. Bulletin of the Chinese Ceramic Society, 2024, 43(12): 4571

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    Paper Information

    Category:

    Received: Jul. 1, 2024

    Accepted: Jan. 10, 2025

    Published Online: Jan. 10, 2025

    The Author Email: Yuming TIAN (tym1654@126.com)

    DOI:

    CSTR:32186.14.

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