International Journal of Extreme Manufacturing, Volume. 4, Issue 3, 33001(2022)

Innovation for forming aluminum alloy thin shells at ultra-low temperature by the dual enhancement effect

Fan Xiaobo1 and Yuan Shijian1,2、*
Author Affiliations
  • 1School of Mechanical Engineering, Dalian University of Technology, Dalian, People’s Republic of China
  • 2School of Materials Science and Engineering, Harbin Institute of Technology, Harbin, People’s Republic of China
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    Integral thin shells made of high strength aluminum alloys are urgently needed in new generation transportation equipment. There are challenges to overcoming the co-existing problems of wrinkling and splitting by the cold forming and hot forming processes. An innovative technology of ultra-low temperature forming has been invented for aluminum alloy thin shells by the new phenomenon of ‘dual enhancement effect’. That means plasticity and hardening are enhanced simultaneously at ultra-low temperatures. In this perspective, the dual enhancement effect is described, and the development, current state and prospects of this new forming method are introduced. This innovative method can provide a new approach for integral aluminum alloy components with large size, ultra-thin thickness, and high strength. An integral tank dome of rocket with 2 m in diameter was formed by using a blank sheet with the same thickness as the final component, breaking through the limit value of thickness-diameter ratio.

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    Fan Xiaobo, Yuan Shijian. Innovation for forming aluminum alloy thin shells at ultra-low temperature by the dual enhancement effect[J]. International Journal of Extreme Manufacturing, 2022, 4(3): 33001

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    Paper Information

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    Received: --

    Accepted: --

    Published Online: Jan. 23, 2023

    The Author Email: Shijian Yuan (syuan@hit.edu.cn)

    DOI:10.1088/2631-7990/ac6b62

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